Die Casting Overview Quiz
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Questions and Answers

What happens after the die has been closed and locked in the die casting process?

  • The air in the die escapes through vents, and excess metal is removed from the cavities.
  • The die is cooled down to facilitate easier ejection of the casting.
  • Molten metal is delivered to a pump/plunger and driven quickly through the feeding system. (correct)
  • The die is immediately opened to check the quality of the casting.
  • What is the key difference between die casting and permanent mould casting?

  • Die casting involves metal flow at high velocities induced by pressure, while permanent mould casting depends on gravity for mould filling. (correct)
  • Die casting does not involve the use of a pump/plunger, unlike permanent mould casting.
  • Die casting produces shapes with less complexity than permanent mould casting.
  • Die casting uses single-use metal moulds, while permanent mould casting uses reusable metal moulds.
  • What is done while the casting die is open in the die casting process?

  • The excess air in the die is removed through vents.
  • The molten metal is poured into the die cavities.
  • The solidified metal is inspected for any defects.
  • The die is cleaned and lubricated as required. (correct)
  • What allows die casting to produce more complex shapes compared to permanent mould casting?

    <p>High velocity filling induced by pressure in die casting.</p> Signup and view all the answers

    What is one advantage of die casting over permanent mould casting?

    <p>More complex shapes can be made by die casting than by permanent mould casting.</p> Signup and view all the answers

    Study Notes

    Die Casting Process

    • After the die has been closed and locked, molten metal is injected into the die cavity under high pressure to produce a casting.

    Die Casting vs. Permanent Mould Casting

    • The key difference between die casting and permanent mould casting is the use of pressure: die casting uses high pressure to inject molten metal, whereas permanent mould casting uses gravity to fill the mould.

    Die Casting Process (Open Die)

    • While the casting die is open, the die is sprayed with a lubricant and the previous casting is ejected.

    Complexity of Die Casting Shapes

    • The use of high pressure and rapid injection of molten metal allows die casting to produce more complex shapes compared to permanent mould casting.

    Advantages of Die Casting

    • One advantage of die casting over permanent mould casting is its ability to produce castings with a high degree of accuracy and precision.

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    Description

    Test your knowledge of die casting principles and processes with this overview quiz. Learn about the production of die castings, the use of metal moulds, and the differences between die casting and permanent mould casting.

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