Cutting Mechanisms in Harvesting
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Questions and Answers

What type of cutting action is primarily involved in manual harvesting?

  • Slicing and tearing actions (correct)
  • Slicing and shearing actions
  • High velocity single element impact
  • Two-element scissors type action

What characteristic of serrated sickles allows it to maintain its effectiveness without frequent sharpening?

  • Their dual blade design
  • Their smooth cutting edge
  • Their combination of slicing and sawing actions (correct)
  • Their high operating speed

What cutting velocity is required for a dull edged single element blade to perform effectively?

  • 45 m/s (correct)
  • 20 m/s
  • 60 m/s
  • 10 m/s

In shearing type cutting, which of the following statements is true?

<p>It causes material to fail due to shear forces. (D)</p> Signup and view all the answers

What principle do reciprocating cutter bars most commonly use in agricultural harvesting?

<p>Two-element shearing action (D)</p> Signup and view all the answers

What is the typical angle between the cutting edges in reciprocating cutter bars?

<p>30 degrees (C)</p> Signup and view all the answers

What factor can significantly limit the speed of a reaper during operation?

<p>Vibrations caused by the cutter bar (D)</p> Signup and view all the answers

Which type of cutting mechanism involves a single high-speed cutting element?

<p>Single element impact cutter (D)</p> Signup and view all the answers

What is the primary function of a slider crank mechanism in machinery?

<p>To convert rotary motion into translating motion (C)</p> Signup and view all the answers

Which of the following factors contribute to vibration in farm machinery?

<p>Unbalanced rotating mass and inertial force (D)</p> Signup and view all the answers

How can the rotary unbalanced mass be balanced according to the provided principle?

<p>By introducing mass on the opposite side of the crank (A)</p> Signup and view all the answers

What happens if the reciprocating counterweight is offset from the line of motion?

<p>It induces a cyclic couple (A)</p> Signup and view all the answers

What does complete dynamic balancing aim to achieve?

<p>Minimize vibrations at a given crank speed (A)</p> Signup and view all the answers

In which condition is counter balancing generally deemed unnecessary?

<p>If the weight of the machine is large compared to the reciprocating force (A)</p> Signup and view all the answers

What does the centrifugal force of the rotating counter weight fail to achieve?

<p>Balance the reciprocating mass completely (B)</p> Signup and view all the answers

Which farming equipment typically requires more attention to counter balancing?

<p>Field mower (A)</p> Signup and view all the answers

What is a primary factor affecting the efficiency of the cutting mechanism?

<p>Minimizing crushing and bending of the material (C)</p> Signup and view all the answers

What is the typical stroke length used for a knife bar in reapers?

<p>3 inches (75 mm) (B)</p> Signup and view all the answers

At what speed does the reciprocating knife-bar typically operate in grass mowers?

<p>120 to 170 m/min (A)</p> Signup and view all the answers

What is the required reciprocating speed of the knife bar relative to the forward speed for grass mowers?

<p>40 to 45% higher than the forward speed (C)</p> Signup and view all the answers

Why is it unnecessary to use knife-clips in modern grain harvesting machines?

<p>The guard edges serve effectively as stationary shear plates (A)</p> Signup and view all the answers

What limiting factor affects the maximum speed of the pitman and reciprocating cutter-bar type mechanisms?

<p>Unbalanced forces caused by uneven load (B)</p> Signup and view all the answers

How does the moisture content of stalks affect harvesting?

<p>It modifies the shearing resistance of the grain crop (B)</p> Signup and view all the answers

What is the minimum number of strokes required to effect shear by impact alone?

<p>4000 strokes per minute (D)</p> Signup and view all the answers

What is the primary function of a typical four-bar mechanism?

<p>To produce oscillating motion from rotary motion. (C)</p> Signup and view all the answers

How can the unbalanced horizontal shaking forces in a four-bar mechanism be addressed?

<p>By introducing a mechanism that is a mirror image and moves oppositely. (A)</p> Signup and view all the answers

What is a requirement for two members to be termed dynamically equivalent?

<p>They must have the same total weight, center of gravity, and moment of inertia. (B)</p> Signup and view all the answers

What mechanism relies on the principle of scissor action for cutting?

<p>Shearing-type cutting mechanism. (D)</p> Signup and view all the answers

For what purpose is the pitman and reciprocating knife-bar mechanism primarily used?

<p>For harvesting crops. (D)</p> Signup and view all the answers

What type of balance can easily be obtained in a four-bar mechanism?

<p>Partial balance by considering equivalent links. (C)</p> Signup and view all the answers

What is the primary resistance faced during the operation of a shearing-type cutting mechanism?

<p>Shearing strength of the material. (D)</p> Signup and view all the answers

What effect does introducing a mirror-image mechanism have on the four-bar mechanism's shaking forces?

<p>It balances the vertical shaking forces and moments. (A)</p> Signup and view all the answers

Flashcards

Slider-crank mechanism

A mechanism used to convert rotary motion to translational motion.

Dynamic Balancing

Balancing reciprocating parts using a second reciprocating mass in opposition.

Rotating unbalance

An imbalance in a rotating part that causes vibrations.

Counterbalancing mass

A mass added to a rotating part to counteract the rotating unbalance.

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Reciprocating unbalance

An imbalance in a part that moves back and forth causing vibrations.

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Balancing equation

Rb x mb = R x mrot.

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Vibration reduction

Dynamic balancing reduces vibrations by counteracting forces.

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Balancing necessity

Balancing is crucial for lighter machine frames to reduce vibrations.

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Four-bar mechanism

A common mechanism that converts rotary motion to oscillating motion, like in oscillating sieves.

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Balancing mechanisms

Mechanisms introduced to counteract shaking forces and moments caused by angular accelerations.

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Dynamically equivalent links

Links with the same weight, center of gravity, and moment of inertia.

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Partial balance

A balancing technique focusing on weight and inertia to reduce shaking forces without addressing torques.

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Shearing-type cutting mechanism

A cutting mechanism that uses scissor-like action to cut materials with minimal bending or crushing.

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Pitman and reciprocating knife-bar

A well-known shearing mechanism used in harvesting tools like mowers and reapers.

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Equivalent coupler

A replacement link with characteristics mirroring those of the original coupler, crucial during partial balance processes of the four-bar mechanism.

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Cutting mechanism

A mechanism specifically designed and used for cutting materials using mechanisms relying on shearing force.

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Slicing Action

Cutting with a sharp, smooth edge that causes plant failure by compression, tension or shear.

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Impact Cutting

High-speed cutting with a single element (blade), either moving or stationary. Involves inertia.

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Shearing Cutting

Cutting by forces causing shear in materials, usually using two elements moving together.

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Single Element Blade Velocity

Velocity needed to efficiently cut with a single, sharp blade is about 10 m/s, dull blade higher (45 m/s).

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Reciprocating Cutter Bars

Harvesting tool using a back-and-forth motion for cutting. Used in wheat/paddy.

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Shear Failure

Plant structure failure caused by forces acting to push apart or slide apart.

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Rotary Cutter

Cutting tool (e.g., lawnmower) where knives rotate horizontally.

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Optimal Knife-Bar Mechanism Efficiency

Maximum efficiency is achieved with minimal material crushing, bending, and bunching behind the knife sections.

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Reciprocating Knife-Bar Speed (Reapers/Binders/Combines)

Cutting speed seldom exceeds 100 m/min for grain crops.

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Reciprocating Knife-Bar Speed (Grass Mowers/Forage Harvesters)

Cutting speed ranges from 120 to 170 m/min for grasses and fodder crops.

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Shearing Resistance in Harvesting

The resistance to cutting depends on the moisture content (and maturity) of crop stalks and the feed rate of the material.

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Knife-Bar Speed vs. Travel Speed

Knife-bar speed should be 20-25% higher than forward speed for grains and 40-45% higher for grasses/fodder to prevent bunching/over-feeding

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Knife Clips and Ledger Plates (Grain Harvesting)

Modern grain harvesting machines often don't use separate knife clips or ledger plates. Stationary guard edges function as shear plates.

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Impact Shear in Cutter Bar Mechanisms

Attempting to use impact shear in cutter bar mechanisms is ineffective due to insufficient stroke.

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Balance Issues in High-Speed Mechanisms

High speeds in reciprocating cutter-bar mechanisms are impractical due to challenges in balancing unbalanced forces associated with changing crank angles.

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Study Notes

Cutting Mechanisms in Harvesting

  • Cutting plant operation involves four actions: slicing, tearing, high-velocity impact, and shearing.
  • Slicing uses a sharp, smooth edge.
  • Tearing uses a rough, serrated edge.
  • High-velocity impact uses a sharp or dull edge.
  • Shearing uses a two-element scissor-type action.

Manual Harvesting Actions

  • Manual harvesting typically involves slicing and tearing actions.
  • These actions lead to plant structure failure due to compression, tension, or shear.
  • The serrated sickle combines slicing and sawing.
  • It doesn't require frequent sharpening.

Single Element Impact Cutting

  • Single element impact cutting is a common economical method.
  • It uses a high-speed cutting element, often for rotary lawn mowers, forage choppers, and tractor mounted cutters.
  • The single element impact requires 10 m/s for a sharp edged blade.
  • A dull edged blade requires about 45 m/s velocity for impact cutting.

Rotary Cutter Actions

  • Rotary cutter knives rotate in a horizontal plane.
  • Flail shredder's knives rotate vertically.
  • Shearing type cutting happens due to shear forces.

Reciprocating Cutter Balance

  • Cutter bar is a major source of vibrations in reapers.
  • The slider crank mechanism is commonly used.
  • Imbalances in un-balanced mass of the machine and rotating components cause vibrations.
  • They can lead to early fatigue failure in components like the knife.
  • Balancing techniques involve counterbalancing masses to reduce vibrations.

Balancing Requirements

  • The balancing mass should be positioned opposite to the unbalanced mass for optimal effects.
  • Balancing may be complete (dynamic) or partial (static).
  • Field mowers, with relatively light frames, require careful balancing.

Four-bar Mechanism Balancing

  • Balancing is difficult for mechanisms without rotational symmetry.
  • A typical example is the four-bar mechanism.
  • Techniques involve mirror-imaging of components or replacing parts with equivalent ones.
  • The main issue is introducing components with opposite effects to balance shaking forces.

Shearing-Type Cutting Mechanism

  • Shearing-type cutting utilizes scissor action to cut materials.
  • It minimizes bending and crushing.
  • The shearing strength of the material is the key resistance factor.
  • The pitman and reciprocating knife-bar are common examples.
  • This mechanism involves triangular knife sections on a reciprocating bar.

Cutting Speeds for Reapers

  • Reciprocating knife-bar speed in reapers is not significantly high, typically below 100m/min.
  • Speed is usually higher in grass mowers (up to 170m/min) due to factors like feed rate and shearing resistance.
  • Higher speeds require more emphasis on balancing mechanism design to mitigate vibration issues.
  • Moisture content of grain influence the shearing resistance.

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Description

Explore the various cutting mechanisms used in harvesting operations, including slicing, tearing, and shearing. Understand how different actions affect plant structure and the efficiency of manual and mechanical harvesting techniques. This quiz examines the principles behind rotary cutters and impact cutting methods.

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