Crankshaft Failures and Causes
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Questions and Answers

What is the primary cause of crankshaft failures?

  • Incorrect loading or lubrication problems (correct)
  • Materials used in construction
  • Poor maintenance of the engine
  • Normal wear and tear of the engine

What can excessive bending loads on a crankshaft cause?

  • Increased engine performance
  • Improved lubrication
  • Crankshaft breakage (correct)
  • Reduced engine noise

What is a common cause of bending loads on a crankshaft?

  • Faulty spark plugs
  • Misalignment of the main bearing bores (correct)
  • Worn-out piston rings
  • Clogged air filter

What type of load is most likely to cause a break in the connecting rod journal area?

<p>Torsional load (C)</p> Signup and view all the answers

What is a potential consequence of running with excessive clearance in the bearings?

<p>Bending loads on the crankshaft (D)</p> Signup and view all the answers

Why is it important to perform a close inspection after a crankshaft failure?

<p>To determine the cause of the failure (A)</p> Signup and view all the answers

What is the primary cause of the wiping action that wears the surface of the bearing?

<p>Fuel dilution of the engine oil (C)</p> Signup and view all the answers

What is the primary cause of acid formation in the lubricating oil?

<p>Combustion by-products from the fuel (C)</p> Signup and view all the answers

What is the primary effect of fuel dilution on the engine oil?

<p>Reduces the viscosity of the engine oil (D)</p> Signup and view all the answers

What is the primary cause of corrosive damage to the bearings?

<p>Combustion by-products from the fuel (B)</p> Signup and view all the answers

What is the primary cause of metal fatigue in the bearings?

<p>Overloading of the engine (A)</p> Signup and view all the answers

What is the primary effect of coolant contamination on the bearings?

<p>Forms organic acids that attack the bearing material (B)</p> Signup and view all the answers

What is a common cause of crankshaft failure due to machining practices?

<p>Improper grinding of the fillet radius (A)</p> Signup and view all the answers

What is the recommended minimum undersize for crankshaft journals?

<p>0.030&quot; (0.75 mm) (C)</p> Signup and view all the answers

What is a consequence of a lack of lubrication on crankshaft journals?

<p>Metal to metal contact and scoring (D)</p> Signup and view all the answers

What is a common source of contamination in the lubricating oil?

<p>All of the above (D)</p> Signup and view all the answers

What is a characteristic of normal bearing wear?

<p>Exposure of the copper inner layer (B)</p> Signup and view all the answers

What is a consequence of contaminated lubricating oil?

<p>Accelerated wear or damage to crankshaft journals (B)</p> Signup and view all the answers

What is a cause of bearing failure?

<p>Breakdown or loss of the oil film (A)</p> Signup and view all the answers

What is a consequence of a lack of lubrication on bearings?

<p>Rapid destruction of the bearings (B)</p> Signup and view all the answers

What is a source of foreign material in the lubricating oil?

<p>Poor maintenance practices (C)</p> Signup and view all the answers

What is a characteristic of bearing damage due to foreign particle contamination?

<p>Abrasive wear or deep scratches (B)</p> Signup and view all the answers
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