Corrosion Chemistry: Introduction and Theories
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Questions and Answers

What is the volume ratio of HCl to HNO3 used to prepare aqua regia for gold leaching?

The volume ratio of HCl to HNO3 used to prepare aqua regia is 3:1.

How long does it take to completely remove nitric acid from the aqua regia solution after the leaching process?

It takes 45 minutes to completely remove nitric acid from the solution.

What is the purpose of adding iron sulfate to the gold-containing solution during precipitation?

Iron sulfate is added to precipitate gold from the solution, with a recommended amount of 4.2 g per gram of gold.

What role does concentrated HCl play in the washing and purification of gold deposits?

<p>Concentrated HCl is used to dissolve the gold deposits and ensure their cleanliness through boiling and re-washing.</p> Signup and view all the answers

At what temperature should the gold deposit be dried after filtration?

<p>The gold deposit should be dried at a temperature of 100°C.</p> Signup and view all the answers

How is the CPR calculated using weight loss and area?

<p>CPR is calculated using the formula CPR = K.W / (ρ.A.t).</p> Signup and view all the answers

What values do you use for K when calculating CPR in mmpy and mpy?

<p>K is 87.6 for mmpy and 534 for mpy.</p> Signup and view all the answers

What is the weight loss in milligrams for 40 grams?

<p>The weight loss in milligrams is 40000 mg.</p> Signup and view all the answers

Calculate the area in cm² for an area of 3 m².

<p>The area is 30000 cm².</p> Signup and view all the answers

If a steel sheet has a density of 7.9 g/cm³, what is the significance of this density in the CPR formula?

<p>The density is used in the denominator of the CPR formula, affecting the corrosion rate.</p> Signup and view all the answers

What is the definition of corrosion in the context of chemistry?

<p>Corrosion is the gradual deterioration or loss of metal at its surface due to chemical or electrochemical reactions between the metal and its surrounding environment.</p> Signup and view all the answers

Convert 100 inch² to cm².

<p>100 inch² is equal to 645 cm².</p> Signup and view all the answers

Why is the time period used in the CPR calculation important?

<p>Time period represents how long the weight loss occurs and affects the corrosion rate.</p> Signup and view all the answers

Explain the electrochemical theory of corrosion.

<p>According to the electrochemical theory, corrosion is an electrochemical process involving oxidation at the anode and reduction at the cathode, similar to reactions in a galvanic cell.</p> Signup and view all the answers

What is the role of anode and cathode in the corrosion process?

<p>The anode is where oxidation occurs, leading to the release of electrons, while the cathode is where reduction occurs and does not undergo corrosion.</p> Signup and view all the answers

What is the CPR value calculated for a thick steel sheet after one year with 485 g of weight loss?

<p>The CPR value is 37.424 mpy.</p> Signup and view all the answers

How does the presence of water affect the corrosion of metals like iron?

<p>Water acts as an electrolyte that enables ion conduction, facilitating the electrochemical reactions necessary for corrosion.</p> Signup and view all the answers

What percentage of metallic materials produced globally is disposed of by engineers?

<p>About 80-90% of metallic materials produced worldwide are disposed of by engineers.</p> Signup and view all the answers

Quantify the economic impact of corrosion in India annually.

<p>The overall cost of corrosion in India amounts to around 2 lakh crore annually.</p> Signup and view all the answers

What catastrophic consequences can arise from the sudden failure of materials due to corrosion?

<p>Sudden failures due to corrosion can lead to catastrophic consequences, including loss of human life, especially in critical infrastructures like nuclear reactors and bridges.</p> Signup and view all the answers

What measures can be taken to reduce the economic losses associated with corrosion?

<p>Corrosion prevention and control measures, such as protective coatings and cathodic protection, could potentially save about 20-25% of the losses incurred due to corrosion.</p> Signup and view all the answers

What harmful pollutants are released into the air by burning e-waste?

<p>Burning e-waste releases pollutants such as lead, cadmium, mercury, chromium, and dioxins.</p> Signup and view all the answers

How does e-waste directly affect wildlife?

<p>E-waste can have devastating effects on wildlife through habitat destruction and the introduction of toxic substances into their ecosystems.</p> Signup and view all the answers

Explain one way technology leads to resource depletion.

<p>Technology leads to resource depletion by consuming minerals and fossil fuels faster than they can be replenished, resulting in environmental degradation.</p> Signup and view all the answers

What are the health effects associated with lead exposure from e-waste?

<p>Lead exposure can cause damage to central and peripheral nervous systems, blood systems, and kidney damage, particularly affecting children's brain development.</p> Signup and view all the answers

List one method of e-waste disposal and its benefit.

<p>Recycling is a method of e-waste disposal that helps recover valuable materials and reduce landfill waste.</p> Signup and view all the answers

Why is incineration considered a problematic method for e-waste disposal?

<p>Incineration can release toxic pollutants such as dioxins and heavy metals into the air, posing health risks.</p> Signup and view all the answers

What chronic health effect is associated with mercury found in e-waste?

<p>Mercury exposure can lead to chronic damage to the brain and respiratory disorders due to bioaccumulation.</p> Signup and view all the answers

What is a consequence of burning plastics in e-waste?

<p>Burning plastics in e-waste produces dioxins, which can cause reproductive and developmental problems.</p> Signup and view all the answers

What happens to zinc and iron when they are in contact, and why is this the case?

<p>Zinc corrodes while iron is protected because zinc has a lower reduction potential than iron, leading to zinc undergoing oxidation.</p> Signup and view all the answers

What is differential aeration corrosion, and how does it occur?

<p>Differential aeration corrosion occurs when a metal is exposed to varying oxygen concentrations; the area with lower oxygen becomes anodic and undergoes corrosion.</p> Signup and view all the answers

Describe the conditions leading to water-line corrosion.

<p>Water-line corrosion occurs in partially filled tanks, where the area below the water line has lower oxygen concentration and becomes anodic, leading to corrosion.</p> Signup and view all the answers

What are the anodic and cathodic reactions in the case of iron undergoing corrosion in differential aeration?

<p>The anodic reaction is Fe → Fe2+ + 2e- (oxidation), and the cathodic reaction is 1/2 O2 + 2H2O + 2e- → 4OH- (reduction).</p> Signup and view all the answers

What role does oxygen concentration play in pitting corrosion?

<p>In pitting corrosion, lower oxygen concentration can lead to localized corrosion even on otherwise protected surfaces.</p> Signup and view all the answers

Explain how the presence of saltwater influences differential aeration corrosion.

<p>Saltwater enhances differential aeration corrosion by facilitating ionic conductivity, which increases the corrosion current flow between anodic and cathodic areas.</p> Signup and view all the answers

How does the placement of a metal in an oxygen-rich environment affect its cathodic protection?

<p>A metal placed in an oxygen-rich environment will experience enhanced cathodic protection, as the increased oxygen concentration helps form reduction products that stabilize the metal.</p> Signup and view all the answers

What are some preventive measures that can be taken against water-line corrosion?

<p>Preventive measures against water-line corrosion include coating the interior of tanks, regular maintenance, and ensuring adequate ventilation to mitigate oxygen concentration differences.</p> Signup and view all the answers

What is the primary advantage of incineration as a waste management method?

<p>It reduces waste volume by about 90% and generates heat for energy.</p> Signup and view all the answers

How does recycling benefit the environment compared to traditional waste disposal methods?

<p>Recycling prevents toxic chemicals from contaminating air, soil, and water, and conserves natural resources.</p> Signup and view all the answers

What types of metals can be recovered from electronic waste through acid-based methods?

<p>Metals such as lead, copper, aluminum, silver, gold, and platinum can be recovered.</p> Signup and view all the answers

In what way does e-waste recycling contribute to the economy?

<p>It creates jobs for professional recyclers and establishes a market for recycled materials.</p> Signup and view all the answers

What is the initial step in the process of extracting gold from e-waste?

<p>The initial step involves grinding the CPUs to a thickness of 1 mm.</p> Signup and view all the answers

Describe the leaching process used in gold recovery from e-waste.

<p>Leaching involves adding concentrated nitric acid for a duration of 1 hour to dissolve metals.</p> Signup and view all the answers

What are two methods of separating and purifying metals after leaching?

<p>Separation and purification methods include solvent extraction and ion exchange.</p> Signup and view all the answers

Why is it important to recycle e-waste rather than sending it to landfills?

<p>E-waste contains toxic chemicals that can harm the environment and human health if disposed of in landfills.</p> Signup and view all the answers

Study Notes

Corrosion Chemistry: Introduction

  • Corrosion is the spontaneous but gradual destruction of metals when in contact with gaseous or liquid environments.
  • Corrosion is a chemical or electrochemical reaction between the metal and its surroundings.
  • The global cost of corrosion is significant, estimated at 3-5% of the gross national product (276 billion dollars and 2 lakh crore in India annually).
  • Corrosion prevention and control can save approximately 20-25% of these losses.
  • Severe consequences of corrosion can include catastrophic structural failures in critical infrastructure (e.g., nuclear reactors, high-pressure boilers, and pipelines), and even loss of human life.
  • Corrosion is a major factor in the loss and disposal of 80-90% of all metallic materials produced globally.

Definition and Electrochemical Theory of Corrosion

  • Corrosion is defined as the gradual deterioration or loss of metal at its surface due to chemical or electrochemical reactions with its surroundings.
  • Electrochemical theory states that corrosion is an electrochemical process, similar to a galvanic cell.
  • Oxidation occurs at the anode, releasing electrons.
  • Electrons flow to the cathode where reduction occurs.
  • An aqueous medium is necessary for ion conduction and completing the electrochemical circuit between the anode and cathode.
  • Corrosion of iron involves the formation of numerous small galvanic cells on the metal's surface, with distinct anodic and cathodic regions..

Types of Corrosion

  • Differential metal corrosion (Galvanic Corrosion): Occurs when dissimilar metals are in contact. The metal with a lower electrode potential acts as the anode and corrodes preferentially, while the metal with a higher potential acts as the cathode and is unaffected . This is dependent on the difference in electrochemical potential (more difference means faster corrosion).
  • Differential aeration corrosion: Occurs when parts of a metal surface are exposed to different concentrations of oxygen. Areas with lower oxygen concentrations become anodic and corrode more quickly, whereas areas with higher oxygen concentrations remain cathodic and unaffected. (Example included – Fe rod partially immersed in a saltwater solution)

Pitting Corrosion

  • Pitting corrosion is localized corrosion where small, deep pits form on the metal surface .
  • Often caused by the presence of impurities, dust particles, or oil drops that create anodic regions of localized lower oxygen concentration.

Factors Affecting the Rate of Corrosion

  • Nature of metal: More reactive metals (lower electrode potential) corrode faster than less reactive metals. Significant difference in electrode potential results in faster corrosion.
  • Nature of corrosion product: The properties of the corrosion product (e.g., solubility, porosity, conductivity) affect corrosion protection. Protective layers are less porous and have less electric conductivity. Examples included.
  • Relative Areas of Anode and Cathode: The rate of corrosion is influenced by the relative sizes of the anodic and cathodic areas. Smaller anodic areas lead to higher corrosion rates.
  • Nature of the environment: Factors like pH (acidity/alkalinity) and the concentration of oxygen influence corrosion. Lower pHs (more acidic conditions) increase corrosion rates, while higher pH generally slows corrosion, Temperature also has a significant impact on factors.

Corrosion Control Methods

  • Protective coatings: Examples of anodic coatings including galvanization (coating with zinc) and cathodic coatings including tinning.
  • Anodic protection: Modifying the metal's surface to reduce electrochemical reactions.
  • Cathodic protection: Using a more reactive metal as a sacrificial anode to protect the main metal .
  • Corrosion inhibitors: Substances added to the environment to reduce the corrosion rate of metal.
  • Design and selection of materials: Employing appropriate materials with suitable resistance to the corrosive environment, selecting materials with high corrosion resistance.

E-waste Management

  • E-waste is a significant environmental concern, generated from discarded electronic devices.
  • E-waste contains hazardous materials like lead, cadmium, mercury etc that pollute the environment and pose risks to human health.
  • Method of E-waste treatment include landfilling, incineration, recycling and others included.
  • Recycling can help conserve resources, protect the environment, and create jobs.

Extraction of Gold from E-Waste

  • Methods for recovering precious metals (like gold) from e-waste, commonly through hydrometallurgical processes, involving steps such as grinding, leaching (i.e., dissolving the material with certain acids), removing excess acid, precipitation of precious metals, and purification.

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Description

This quiz explores the fundamentals of corrosion chemistry, including its definitions, mechanisms, and implications in various industries. Learn about the electrochemical reactions responsible for metal deterioration and the significant economic impact of corrosion control. Test your knowledge on how prevention strategies can mitigate these costly effects.

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