Continuous vs Batch Processes

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Questions and Answers

In continuous processes, why is maintaining a constant set point for each variable important?

  • To ensure consistent product quality. (correct)
  • To minimize the cost of raw materials.
  • To reduce the quantity of product output.
  • To simplify the manufacturing equipment maintenance.

Which of the following is a key characteristic of continuous processing?

  • Products are made one batch at a time.
  • Process adjustments are made manually.
  • End product is continuously withdrawn. (correct)
  • Raw materials are intermittently added to equipment.

Which variables are commonly monitored and controlled during a continuous manufacturing process?

  • Temperature, pressure, level, and flow. (correct)
  • Color, odor, and texture.
  • Density, viscosity, and pH.
  • Clarity, taste, and appearance.

What is a primary distinction between batch and continuous processes?

<p>Batch processes produce products one batch at a time, while continuous processes operate without interruption. (D)</p> Signup and view all the answers

Which of the following is a control requirement specific to batch processes?

<p>Controlling process variables during reaction cycle. (C)</p> Signup and view all the answers

Which of these processes is a typical example of a batch process?

<p>Polymerization. (C)</p> Signup and view all the answers

What distinguishes automation in industrial processes from manual control?

<p>Automation uses automatic means to control processes rather than manual. (C)</p> Signup and view all the answers

Which function is NOT a primary function of instrumentation?

<p>Distribution. (C)</p> Signup and view all the answers

What role does a 'set point' play in a closed-loop feedback control system?

<p>It commands the desired condition of a process variable. (B)</p> Signup and view all the answers

In a closed-loop system, what happens when a disturbance causes a process variable to deviate from the set point?

<p>The controller causes the final control element to manipulate the variable back to the desired condition. (C)</p> Signup and view all the answers

Why are separate control loops used for each variable in an industrial process?

<p>To control several different variables simultaneously. (A)</p> Signup and view all the answers

Why is the reliability of a sensor crucial for an effective control loop?

<p>An unreliable sensor compromises the entire control process. (B)</p> Signup and view all the answers

Which of the following sensor characteristics is considered a dynamic characteristic?

<p>Response time. (A)</p> Signup and view all the answers

What is the distinction between static and dynamic characteristics of a sensor?

<p>Static characteristics describe sensor's condition whenstable (not changing), while dynamic characteristics describe response to changes (temporary). (D)</p> Signup and view all the answers

Why do temperature sensors typically have a longer response time than flow or level sensors?

<p>Temperature sensors require physical heating or cooling to match the measured variable (D)</p> Signup and view all the answers

Which scenario would result in a longer response time for a temperature sensor?

<p>A sensor inside a thermowell or protection chamber. (C)</p> Signup and view all the answers

What does the term 'accuracy' describe in the context of sensor performance?

<p>The degree to which a sensor measures the actual value of a variable. (D)</p> Signup and view all the answers

Which term describes how consistently a sensor responds to the same input value?

<p>Precision. (A)</p> Signup and view all the answers

What does 'linearity' refer to in the context of a sensing device?

<p>How the sensing device converts a physical quantity into a signal. (A)</p> Signup and view all the answers

What does hysteresis describe in the context of sensor performance?

<p>The difference in output values for equivalent low-to-high and high-to-low input changes. (A)</p> Signup and view all the answers

What does a smaller 'dead space' indicate about a sensor?

<p>Better sensitivity. (C)</p> Signup and view all the answers

What are the two primary functions of a transmitter in an instrumentation system?

<p>Converting sensor signal into standardized signal and carrying the signal to the controller. (B)</p> Signup and view all the answers

What is one function that some transducers perform in instrumentation systems?

<p>Signal filtering. (B)</p> Signup and view all the answers

Which type of signal is commonly used in process systems for long-distance transmission?

<p>Current signals. (C)</p> Signup and view all the answers

What is an advantage of using a 4-20 mA current signal in electronic instrumentation?

<p>It does not need a separate power supply. (A)</p> Signup and view all the answers

What is the purpose of calibration in instrumentation?

<p>To ensure accurate measurements. (A)</p> Signup and view all the answers

What is one of the initial steps in calibrating a transmitter?

<p>Select an appropriate sensor for the application. (B)</p> Signup and view all the answers

What are Piping and Instrumentation Diagrams (P&IDs) primarily used for?

<p>To document the design and functionality of process control systems. (D)</p> Signup and view all the answers

What information do P&IDs provide about a system's devices?

<p>The location and function they perform in the process. (C)</p> Signup and view all the answers

What is the purpose of the 'balloon' symbol in a P&ID?

<p>To represent an individual instrument. (D)</p> Signup and view all the answers

Which components are typically found inside the 'balloon' symbol of a P&ID?

<p>Letters and numbers. (B)</p> Signup and view all the answers

In a P&ID tag number, what does the first letter typically indicate?

<p>The measured or initializing process variable. (D)</p> Signup and view all the answers

In a P&ID tag number, what does the second letter typically indicate?

<p>The function of the instrument. (D)</p> Signup and view all the answers

What does a dashed line typically represent in a P&ID?

<p>An instrument that is normally inaccessible or behind-the-panel. (A)</p> Signup and view all the answers

What does an electronic signal represent in a P&ID?

<p>---- (C)</p> Signup and view all the answers

What does a pneumatic signal represent in a P&ID?

<h5>(B)</h5> Signup and view all the answers

In a P&ID, what does the line with alternating circles running through it (O-O-O) represent?

<p>A Mechanical connection. (C)</p> Signup and view all the answers

According to standard ISA instrumentation symbology, what shape represents a computer function?

<p>Hexagon. (B)</p> Signup and view all the answers

According to standard ISA instrumentation symbology, what shape represents a Programmable Logic Controller (PLC)?

<p>Diamond. (D)</p> Signup and view all the answers

Flashcards

What is automation?

Automation is controlling an industrial process by automatic rather than manual means.

Closed-loop system function?

A closed-loop system maintains a process variable at a condition commanded by the set point by continuously measuring, controlling, and manipulating.

What are Dynamic characteristics?

Dynamic characteristics is the transient (temporary) response of the instrument.

What are Static characteristics?

Static characteristics is the condition of the instrument when it is stable and not changing.

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What is response time?

The time it takes for sensors to respond to changes.

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What is accuracy?

How closely a sensor measures the actual value of a controlled variable.

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What is precision (repeatability)?

How consistently a sensor responds to the same input value.

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What does linearity measure?

The sensing device converts a physical quantity of the variable it measures into a signal, such as pneumatic or electrical

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What is hysteresis?

Instruments produce different output values for equivalent low-to-high and high-to-low input changes.

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What is sensitivity?

The sensitivity of a sensor is the ratio of its output change to a change in its input quantity.

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What do sensors provide?

Sensors provide a mechanical movement, a varying current flow, a varying voltage, a varying resistance, or a varying capacitance.

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What are transmitter functions?

Transmitters convert a signal from the sensor into a standardized signal used in process systems, and carry the signal the distance between the sensor and the controller.

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What are type of electrical signals

Analog electrical signals in a control system are direct current (DC) and can be divided into Voltage and Current.

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Voltage Signalling

Voltage signaling is limited to short distance transmission

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Pneumatic signals

Pneumatic signals are often used for environmental conditions

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What is calibration for?

To provide accurate measurements, transmitters should be adjusted so that their output will vary through its full range in proportion to the full range that the controlled variable changes.

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What are P&IDs?

Piping (Process) and Instrumentation Diagrams, or simply P&IDs are used In the field of process control.

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Instrument Symbols

A circle called a balloon is used to indicate an individual instrument in a process control diagram

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What are tag numbers?

The instrument identifiers are called tag numbers which helps identify the instruments.

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Lettering

The sequence of letters designates the internal function.

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