Podcast
Questions and Answers
What is the role of a Standby Man?
What is the role of a Standby Man?
What type of training does a Fire Watch receive?
What type of training does a Fire Watch receive?
What is a confined space?
What is a confined space?
What is the purpose of positively identifying equipment?
What is the purpose of positively identifying equipment?
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What is a Work Area?
What is a Work Area?
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What is Vehicle / Equipment Entry?
What is Vehicle / Equipment Entry?
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What is a hazard associated with confined spaces?
What is a hazard associated with confined spaces?
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What is Job Safety Analysis (JSA)?
What is Job Safety Analysis (JSA)?
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What is the role of a Fire Watch during hot work?
What is the role of a Fire Watch during hot work?
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What is a characteristic of a confined space?
What is a characteristic of a confined space?
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What is the primary objective of the Standby Man and Fire Watch Certification Training?
What is the primary objective of the Standby Man and Fire Watch Certification Training?
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What is the role of a Craftsman?
What is the role of a Craftsman?
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What is Hot Work?
What is Hot Work?
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What is the role of a Safe Maker?
What is the role of a Safe Maker?
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What is the difference between Hot Work and Cold Work?
What is the difference between Hot Work and Cold Work?
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What is the main responsibility of a Standby Man?
What is the main responsibility of a Standby Man?
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What is the main objective of the Work Permit System?
What is the main objective of the Work Permit System?
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What is the role of the EHSS?
What is the role of the EHSS?
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What is the main difference between a Standby Man and a Safe Maker?
What is the main difference between a Standby Man and a Safe Maker?
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What is the primary focus of the Standby Man and Fire Watch Certification Training?
What is the primary focus of the Standby Man and Fire Watch Certification Training?
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What is the primary purpose of a rescue plan in confined space operations?
What is the primary purpose of a rescue plan in confined space operations?
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What is the role of a lifeline or retrieval line in confined space operations?
What is the role of a lifeline or retrieval line in confined space operations?
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What is the primary responsibility of a permit issuer and receiver in confined space operations?
What is the primary responsibility of a permit issuer and receiver in confined space operations?
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What should the fire watch do after completing hot work in a confined space?
What should the fire watch do after completing hot work in a confined space?
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What should be done with a work permit in the event of an emergency?
What should be done with a work permit in the event of an emergency?
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What is the purpose of a site joint visit in confined space operations?
What is the purpose of a site joint visit in confined space operations?
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What is the responsibility of the permit issuer and receiver at shift change?
What is the responsibility of the permit issuer and receiver at shift change?
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What is a confined space?
What is a confined space?
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What should be done after a work permit suspension?
What should be done after a work permit suspension?
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What is the purpose of a permit issuer and receiver signing the work permit continuation?
What is the purpose of a permit issuer and receiver signing the work permit continuation?
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When is a confined space entry considered to have occurred?
When is a confined space entry considered to have occurred?
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What is the main difference between confined space category A and category B?
What is the main difference between confined space category A and category B?
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What is the primary purpose of a confined space classification?
What is the primary purpose of a confined space classification?
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What is required to be worn during tasks in confined space category A?
What is required to be worn during tasks in confined space category A?
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What is an oxygen-enriched atmosphere?
What is an oxygen-enriched atmosphere?
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What is a characteristic of oxygen-enriched atmospheres?
What is a characteristic of oxygen-enriched atmospheres?
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What is a chemical hazard?
What is a chemical hazard?
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What is an example of a confined space?
What is an example of a confined space?
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What is the main purpose of categorizing confined spaces?
What is the main purpose of categorizing confined spaces?
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What is a consequence of oxygen-enriched atmospheres?
What is a consequence of oxygen-enriched atmospheres?
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What is the responsibility of the Craftsman when Task execution cannot be continuously supervised?
What is the responsibility of the Craftsman when Task execution cannot be continuously supervised?
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What should the Permit Receiver ensure before the start of the task?
What should the Permit Receiver ensure before the start of the task?
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What should the Permit Receiver ensure is available at the job site before starting work?
What should the Permit Receiver ensure is available at the job site before starting work?
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What should the Permit Receiver ensure before executing the task?
What should the Permit Receiver ensure before executing the task?
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What should the Permit Receiver do if any change of conditions occur during the task?
What should the Permit Receiver do if any change of conditions occur during the task?
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What should the Permit Receiver report to the permit issuer?
What should the Permit Receiver report to the permit issuer?
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What is a crucial aspect of lock-out, tag out?
What is a crucial aspect of lock-out, tag out?
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What is a key responsibility of the Permit Receiver?
What is a key responsibility of the Permit Receiver?
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What is a critical responsibility of the Standby Man during confined space entry?
What is a critical responsibility of the Standby Man during confined space entry?
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Why is it essential to positively barricade the entrance to a confined space?
Why is it essential to positively barricade the entrance to a confined space?
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What should a Fire Watch do after completing hot work?
What should a Fire Watch do after completing hot work?
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What is a critical step in preparing equipment for use in a confined space?
What is a critical step in preparing equipment for use in a confined space?
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Why is it important to complete the Confined Space Entry Log Sheet?
Why is it important to complete the Confined Space Entry Log Sheet?
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What is a key consideration when preparing for emergency situations in confined spaces?
What is a key consideration when preparing for emergency situations in confined spaces?
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Why is lockout/tagout an essential protocol in confined space operations?
Why is lockout/tagout an essential protocol in confined space operations?
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What is a critical aspect of confined space entry?
What is a critical aspect of confined space entry?
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What should the confined space entrant do whenever an emergency siren is activated?
What should the confined space entrant do whenever an emergency siren is activated?
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What is the responsibility of the standby man in terms of emergency equipment?
What is the responsibility of the standby man in terms of emergency equipment?
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What should the confined space entrant do when recognizing a warning sign or symptom of exposure to a dangerous situation?
What should the confined space entrant do when recognizing a warning sign or symptom of exposure to a dangerous situation?
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What is the responsibility of the standby man in terms of monitoring work permit requirements?
What is the responsibility of the standby man in terms of monitoring work permit requirements?
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What should the confined space entrant do when detecting a change in hazardous conditions?
What should the confined space entrant do when detecting a change in hazardous conditions?
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What is the responsibility of the standby man in terms of gas tests frequency?
What is the responsibility of the standby man in terms of gas tests frequency?
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What should the standby man do when work conditions are unsafe or an emergency condition occurs?
What should the standby man do when work conditions are unsafe or an emergency condition occurs?
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What should the confined space entrant do when an evacuation order is given by the standby man?
What should the confined space entrant do when an evacuation order is given by the standby man?
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What is a responsibility of a Standby Man/Fire Watch during Hot Work?
What is a responsibility of a Standby Man/Fire Watch during Hot Work?
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What should the Fire Watch do during hot work?
What should the Fire Watch do during hot work?
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Why should sewer openings, drains, and floor openings be kept covered during hot work?
Why should sewer openings, drains, and floor openings be kept covered during hot work?
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What should a Fire Watch be certified and trained in?
What should a Fire Watch be certified and trained in?
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What is a responsibility of a Standby Man/Fire Watch?
What is a responsibility of a Standby Man/Fire Watch?
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When should a Standby Man/Fire Watch immediately report any problems?
When should a Standby Man/Fire Watch immediately report any problems?
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What should a Fire Watch be familiar with during hot work?
What should a Fire Watch be familiar with during hot work?
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Why must a Standby Man/Fire Watch be clearly identifiable?
Why must a Standby Man/Fire Watch be clearly identifiable?
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What is the responsibility of the Permit Issuer regarding work permits?
What is the responsibility of the Permit Issuer regarding work permits?
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What should the Permit Receiver do if any changes occur during the task?
What should the Permit Receiver do if any changes occur during the task?
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What is the Permit Issuer's responsibility regarding work permits?
What is the Permit Issuer's responsibility regarding work permits?
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What should the Permit Receiver ensure before starting work?
What should the Permit Receiver ensure before starting work?
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Who is responsible for ensuring compliance to work permit methods?
Who is responsible for ensuring compliance to work permit methods?
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What should the Permit Issuer do if the number of permits is too high?
What should the Permit Issuer do if the number of permits is too high?
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What is the purpose of the Permit Receiver's supervision?
What is the purpose of the Permit Receiver's supervision?
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What is the Permit Issuer's responsibility when changes occur which directly jeopardize safety?
What is the Permit Issuer's responsibility when changes occur which directly jeopardize safety?
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What is a requirement for energy isolation?
What is a requirement for energy isolation?
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What is the acceptable range for oxygen content in a confined space?
What is the acceptable range for oxygen content in a confined space?
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What is a ventilation requirement for confined space entry?
What is a ventilation requirement for confined space entry?
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What should be done with process material before confined space entry?
What should be done with process material before confined space entry?
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What is a requirement for sewer openings in the immediate area?
What is a requirement for sewer openings in the immediate area?
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What is the maximum allowable concentration of CO in a confined space?
What is the maximum allowable concentration of CO in a confined space?
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What is a requirement for air testing in a confined space?
What is a requirement for air testing in a confined space?
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What type of air movers are allowed to ventilate confined spaces?
What type of air movers are allowed to ventilate confined spaces?
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What is the purpose of positively isolating process or utility lines?
What is the purpose of positively isolating process or utility lines?
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What should not be used to ventilate confined spaces?
What should not be used to ventilate confined spaces?
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What is a requirement for atmospheric temperature in a confined space?
What is a requirement for atmospheric temperature in a confined space?
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What should be ensured for fans and air movers in confined spaces?
What should be ensured for fans and air movers in confined spaces?
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What should be prepared and approved for confined space ventilation?
What should be prepared and approved for confined space ventilation?
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Why should pure oxygen not be used to ventilate confined spaces?
Why should pure oxygen not be used to ventilate confined spaces?
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Why is ventilation required in confined spaces?
Why is ventilation required in confined spaces?
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What should be considered when ventilating confined spaces?
What should be considered when ventilating confined spaces?
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Why is air conditioning used in confined spaces?
Why is air conditioning used in confined spaces?
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What should be kept ready to use in case of air conditioners shutdown or emergency?
What should be kept ready to use in case of air conditioners shutdown or emergency?
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How does ventilation of a space vary?
How does ventilation of a space vary?
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What should be ensured for horizontal exchangers that are opened from both ends during confined space entry?
What should be ensured for horizontal exchangers that are opened from both ends during confined space entry?
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What is one of the roles of the EHSS Fire Chief in Confined Space Entry?
What is one of the roles of the EHSS Fire Chief in Confined Space Entry?
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What is a type of hazard identified in Confined Space Entry?
What is a type of hazard identified in Confined Space Entry?
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What is posted on sign boards to identify Confined Spaces?
What is posted on sign boards to identify Confined Spaces?
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What is a requirement before executing a task in Confined Space Entry?
What is a requirement before executing a task in Confined Space Entry?
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What is a type of signage used in Confined Space Entry?
What is a type of signage used in Confined Space Entry?
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What is a role of the EHSS Fire Chief?
What is a role of the EHSS Fire Chief?
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What should be ensured before executing a task in Confined Space Entry?
What should be ensured before executing a task in Confined Space Entry?
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What is a hazard identified in Confined Space Entry?
What is a hazard identified in Confined Space Entry?
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What is a role of the EHSS Fire Chief during Confined Space Entry?
What is a role of the EHSS Fire Chief during Confined Space Entry?
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What is a type of signage used in Confined Space Entry?
What is a type of signage used in Confined Space Entry?
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What is required before any subsequent entry into a confined space?
What is required before any subsequent entry into a confined space?
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What is a requirement for scaffolding in confined spaces?
What is a requirement for scaffolding in confined spaces?
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What is a requirement for electrical equipment in confined spaces?
What is a requirement for electrical equipment in confined spaces?
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What is a requirement for hot work in confined spaces?
What is a requirement for hot work in confined spaces?
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What is a requirement for cord and plug connected electrical equipment?
What is a requirement for cord and plug connected electrical equipment?
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What is a requirement for hand-held electrical equipment?
What is a requirement for hand-held electrical equipment?
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What is a requirement for pneumatically driven power tools?
What is a requirement for pneumatically driven power tools?
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What is a requirement for work inside confined spaces?
What is a requirement for work inside confined spaces?
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Who should review the rescue plan in a Confined Space Entry Category A?
Who should review the rescue plan in a Confined Space Entry Category A?
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What should be attached to the confined space entry permit at the site?
What should be attached to the confined space entry permit at the site?
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What should be done if a confined space condition changes during entry?
What should be done if a confined space condition changes during entry?
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Who should countersign the rescue plan in Confined Space Entry Category A?
Who should countersign the rescue plan in Confined Space Entry Category A?
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What is the primary purpose of categorizing confined spaces?
What is the primary purpose of categorizing confined spaces?
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What should be provided for the confined space?
What should be provided for the confined space?
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Why should personnel not be lowered into confined spaces without facilities to climb back out?
Why should personnel not be lowered into confined spaces without facilities to climb back out?
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What should be done with the manway and/or cover before entering the confined space?
What should be done with the manway and/or cover before entering the confined space?
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What is a crucial factor to consider when planning for a confined space entry work?
What is a crucial factor to consider when planning for a confined space entry work?
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When is a rescue plan mandatory for confined space entry?
When is a rescue plan mandatory for confined space entry?
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What is an example of an obstruction in a confined space?
What is an example of an obstruction in a confined space?
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What is a characteristic of an elevated confined space entry?
What is a characteristic of an elevated confined space entry?
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What is a key consideration when planning for a confined space rescue?
What is a key consideration when planning for a confined space rescue?
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What is an important factor to consider when planning for a confined space entry?
What is an important factor to consider when planning for a confined space entry?
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What is the main purpose of a rescue plan in confined space operations?
What is the main purpose of a rescue plan in confined space operations?
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What is a critical aspect of a confined space rescue plan?
What is a critical aspect of a confined space rescue plan?
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What is the minimum size of an unrestricted Manway in confined space entry?
What is the minimum size of an unrestricted Manway in confined space entry?
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What should be considered when planning for a confined space entry?
What should be considered when planning for a confined space entry?
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When should a rescue plan be developed for confined space entry?
When should a rescue plan be developed for confined space entry?
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What is the characteristic of a confined space with a horizontal Manway?
What is the characteristic of a confined space with a horizontal Manway?
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What is the main difference between a restricted and unrestricted Manway?
What is the main difference between a restricted and unrestricted Manway?
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What is a characteristic of a confined space with a vertical Manway?
What is a characteristic of a confined space with a vertical Manway?
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What should be done during the job planning phase for confined space entry?
What should be done during the job planning phase for confined space entry?
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What is the primary objective of a rescue plan in confined space operations?
What is the primary objective of a rescue plan in confined space operations?
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Who shall prepare the Rescue Plan for confined space entry?
Who shall prepare the Rescue Plan for confined space entry?
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What is the minimum requirement for rescue equipment in confined space entry?
What is the minimum requirement for rescue equipment in confined space entry?
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What is the classification category for confined space entry that requires a rescue plan to be prepared prior to entry with obtained approval?
What is the classification category for confined space entry that requires a rescue plan to be prepared prior to entry with obtained approval?
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Who shall countersign the rescue plan for confined space entry?
Who shall countersign the rescue plan for confined space entry?
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What is the requirement for attaching the rescue plan to the confined space entry permit?
What is the requirement for attaching the rescue plan to the confined space entry permit?
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Who shall review and approve the rescue plan for confined space entry?
Who shall review and approve the rescue plan for confined space entry?
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When is the rescue plan developed for confined space entry?
When is the rescue plan developed for confined space entry?
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What is the purpose of the rescue plan in confined space operations?
What is the purpose of the rescue plan in confined space operations?
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What is the primary purpose of gas testing in a hazardous atmosphere?
What is the primary purpose of gas testing in a hazardous atmosphere?
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What should be done with sewers, drains, and floor openings during hot work?
What should be done with sewers, drains, and floor openings during hot work?
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Why should gas cylinders and welding machines be kept at a safe distance from the welding/cutting operation?
Why should gas cylinders and welding machines be kept at a safe distance from the welding/cutting operation?
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What should be inspected and grounded before use?
What should be inspected and grounded before use?
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What should be done with valves on cylinders and torches when not in use?
What should be done with valves on cylinders and torches when not in use?
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What is the primary purpose of chaining and securing gas cylinders?
What is the primary purpose of chaining and securing gas cylinders?
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What should be done with oxygen cylinder hoses and fittings?
What should be done with oxygen cylinder hoses and fittings?
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What is the primary purpose of gas testing in confined spaces?
What is the primary purpose of gas testing in confined spaces?
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What should be done with sparks generated during hot work?
What should be done with sparks generated during hot work?
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What is the primary focus of gas testing in hazardous atmospheres?
What is the primary focus of gas testing in hazardous atmospheres?
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What should be done before commencing hot work?
What should be done before commencing hot work?
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What is a crucial aspect of preparing an asset for hot work?
What is a crucial aspect of preparing an asset for hot work?
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What is a requirement for working on live electrical circuits?
What is a requirement for working on live electrical circuits?
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Why is gas testing periodically repeated during hot work?
Why is gas testing periodically repeated during hot work?
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What should be done to instrument impulse tubes before hot work?
What should be done to instrument impulse tubes before hot work?
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What is a requirement for preparing a work area for hot work?
What is a requirement for preparing a work area for hot work?
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What is the purpose of positively isolating lines and sources of flow or pressure?
What is the purpose of positively isolating lines and sources of flow or pressure?
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What should be done to equipment and machines at a site?
What should be done to equipment and machines at a site?
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What is a requirement for performing hot work?
What is a requirement for performing hot work?
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Why is it essential to isolate lines and sources of flow or pressure?
Why is it essential to isolate lines and sources of flow or pressure?
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How frequently should gas test results be recorded in the Work Permit?
How frequently should gas test results be recorded in the Work Permit?
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When is a fresh gas test required before restarting hot work?
When is a fresh gas test required before restarting hot work?
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What should be done if there's a doubt about gas testing?
What should be done if there's a doubt about gas testing?
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What is the primary concern when working in an atmosphere with hazardous gases?
What is the primary concern when working in an atmosphere with hazardous gases?
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When should a functional test be carried out for the Gas detector device?
When should a functional test be carried out for the Gas detector device?
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What is the purpose of gas testing in a hazardous environment?
What is the purpose of gas testing in a hazardous environment?
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What should be done if an operational upset occurs during work?
What should be done if an operational upset occurs during work?
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Why is it essential to follow gas testing requirements?
Why is it essential to follow gas testing requirements?
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What should be done with gas test results?
What should be done with gas test results?
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Why is it necessary to test for hazardous gases?
Why is it necessary to test for hazardous gases?
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What is the maximum frequency between gas tests in a classified area?
What is the maximum frequency between gas tests in a classified area?
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What should be done when a gas detector alarm sounds?
What should be done when a gas detector alarm sounds?
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Why is it important to test the air at various levels in a confined space?
Why is it important to test the air at various levels in a confined space?
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What is the minimum requirement for hot work in a classified area?
What is the minimum requirement for hot work in a classified area?
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What should be done with the test result of a gas test in a classified area?
What should be done with the test result of a gas test in a classified area?
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What is the purpose of audible alarms and visible lights on gas testing devices?
What is the purpose of audible alarms and visible lights on gas testing devices?
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Why is continuous gas monitoring mandatory for open flame or spark operations?
Why is continuous gas monitoring mandatory for open flame or spark operations?
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What should be avoided when taking gas readings in enclosed locations?
What should be avoided when taking gas readings in enclosed locations?
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What is the purpose of gas testing in confined spaces?
What is the purpose of gas testing in confined spaces?
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What should be done before performing hot work in a classified area?
What should be done before performing hot work in a classified area?
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Study Notes
Confined Space Entry
- Confined space entry occurs when any part of a person's body breaks the plane of an opening into a confined space.
- It can be categorized into:
- Confined space category A: where hazardous substances may be present and permanent breathing apparatus is required.
- Confined space category B: where there are no hazardous substances or the environment can be made safe.
Hazardous Environments
- Chemical hazards refer to the toxic, flammable, explosive, corrosive, and reactive properties of process substances.
- Oxygen-enriched atmospheres contain more than 22% oxygen by volume, expanding the range of flammability and lowering the ignition energy.
Job Safety Analysis
- Job safety analysis (JSA) is a systematic approach to control and eliminate hazards associated with each step of a job.
Personnel Roles
- Standby man: a trained and certified person designated to perform standby duties during specific activities.
- Fire watch: a trained and certified person in fire extinguisher training designated to perform fire watch duties during hot work.
Work Areas
- Work area: the physical area where work is carried out.
- Positively identified: equipment is identified by placing a tag on it to ensure work is carried out in the correct area.
Vehicle/Equipment Entry
- Vehicle/equipment entry: the entry of an internal combustion engine vehicle or equipment into a classified hazardous area.
Confined Space
- Confined space: an enclosure with limited opening for entry and exit, unfavorable natural ventilation, and potential hazards to occupants.
Rescue Plan
- Rescue plan: a plan to rescue persons from a confined space, regardless of category.
- Lifeline/retrieval line: a line used to preserve or save life, and can be used for rescue in case of an emergency.
Permit Issuer/Receiver Responsibilities
- Conduct face-to-face discussion to ensure understanding of scope of work, JSA, and conditions.
- Conduct site joint visit to identify hazards and agree on mitigation.
- Ensure all process and asset work hazards are identified and mitigated.
- Ensure proper handover of work permit status at shift change.
- Suspend work permit in the event of an emergency and revalidate after suspension.
Standby Man/Fire Watch Certification Training
- Objectives:
- Understand responsibilities and tasks of a standby man and fire watch.
- Gain understanding of the basic concept of Tasnee's Work Permit System.
- Understand how to assist during an emergency situation.
- Be equipped to handle minor emergency situations or alert for immediate response.
Craftsman and Safe Maker
- Craftsman: a competent person executing a specific task and leading a team.
- Safe maker: a trained and certified person with valid authorization card designated on the permit by the Permit Issuer for safe making.
Hot and Cold Work
- Hot work: any work capable of supplying source of ignition energy for igniting flammable mixtures or combustible materials.
- Cold work: any work that does not create enough heat or sparks to ignite flammable gas-air mixtures or flammable materials.
Hot Work Safety Precautions
- Ensure vehicles and equipment are switched off and secured to prevent fires or emergencies.
- Fire watch personnel must be trained and certified by a third party and stay at the work location for 1 hour after completion of hot work to check for potential fires.
Standby Responsibilities During Confined Space Work
- Standby personnel must be present at each confined space entrance, not barricaded, and ensure the Confined Space Entry Log Sheet is completed prior to entry and exit.
- Never enter a confined space, even in an emergency.
- Ensure entrance to a confined space is positively barricaded and/or locked during periods when no work is performed.
- Regularly observe conditions within and outside the confined space without entering personally.
Confined Space Entrant Responsibilities
- Ensure signing in and out on the Confined Space Entry Log Sheet as appropriate.
- Follow all hazard mitigations in the permit and be alert to changing conditions.
- Be competent to use safety equipment as specified on the permit.
- Exit and alert the standby man in case of evacuation orders, warning signs or symptoms of exposure, changes in hazardous conditions, or emergency sirens.
Standby/Fire Watch Core Responsibilities
- Present authorization card to the permit issuer before signing on the work permit.
- Familiarize oneself with the location and use of emergency equipment, alarm buttons, and escape routes.
- Communicate emergencies immediately and ensure emergency equipment is available.
- Follow the Emergency Control Plan and monitor work permit requirements.
- Stop work if conditions are unsafe or sirens are activated.
Permit Receiver Responsibilities
- Report any incidents to the permit issuer.
- Ensure emergency equipment is available at the job site before starting work.
- Ensure additional lighting is provided whenever required.
Permit Issuer Responsibilities
- Ensure compliance with work permit methods.
- Verify authorization of required work permit signatories.
- Issue work permits after receiver signature and handover the copy to the Permit Receiver.
- Conduct a work area field check with the incoming Safe Maker and have a face-to-face discussion with other incoming work permit signatories before signing the work permit.
EHSS Fire Chief Responsibilities
- Carries out rescue operations within Confined Spaces as requested by area owner
- Ensures inspection of life-supporting equipment and other emergency equipment for temporary use by personnel provided by third parties
- Ensures certification and qualifications of 3rd party rescuers when outsourced
- Ensures rescue drill is conducted before task execution
Confined Space Hazard Identification
- Posting sign boards stating confined space condition:
- "Oxygen Deficient atmosphere"
- "DANGER CONFINED SPACE – ENTER BY PERMIT ONLY"
- "DANGER Nitrogen / Inert Gas Purge in Progress"
Confined Space Entry Preparation
- Free of dangerous chemical substances / liquid as far as practically possible for "A" category and mandatory for "B" category
- Energy isolation:
- Electrical Isolation for energy sources of all driven equipment
- Lockout/Tagout process
- Positive Isolation by installing rated blind / disconnecting line
- Process or utility lines entering or leaving the equipment / unit must be positively isolated at the nearest location to working asset
- Radiation sources removed / isolated
- No process material remains
- Sewer openings in immediate area shall be covered
- Air shall be tested and Ventilation shall be provided
- Communication systems shall be available
Ventilation Requirements for Confined Space
- Oxygen content between 19.5% to 22.0%
- Flammable gases and vapors (LEL) below 5%
- Potential toxic air contaminants:
- CO maximum allowable concentration is 25 PPM
- NH3 maximum allowable concentration is 25 PPM
- Wet bulb globe temperature ≤ 35°C or Ambient Temp ≤ 46 °C as maximum
- Atmospheric temperature according to the Weather Condition Health & Safety Advisory reported by TASNEE clinic
- Depending on the situation, type of ventilation shall be selected (natural draft, use of fans, or air movers or air conditioning systems)
- Pure Oxygen shall not be used to ventilate confined spaces
- Plant air shall not be used to ventilate unless it is used for pull-out ventilation
- Air movers shall be listed for the area electrical classification and grounded to prevent the accumulation and discharge of static electricity
Additional Ventilation Requirements
- For horizontal exchanger which are opened from both ends during the confined space entry, ventilation plan is not required
- Do not use Nitrogen to ventilate confined spaces, as this could lead to oxygen enrichment/deficiency of the space
- Only pneumatic driven blower, fans and air movers are allowed to ventilate the confined spaces
- Fans and air movers shall be ensured that it is electrically bonded and grounded to the vessel
- Air conditioners can be installed as an alternate of ventilation wherever it is convenient
- Air conditioners capacity will be used to identify the ventilation rate required
- In case of use of Air Conditioners for ventilation, Air Movers shall be kept ready to use in case of Air Conditioners shutdown or any emergency
- A positive means of ventilating confined space shall be established and kept operated the entire time while work is in progress
- Ventilation plan shall be prepared and approved as per IMRS 13-02-01-23 Ventilation plan
Confined Space Entry and Rescue Plan
- Rescue plan shall be prepared prior to entry with obtained approval
- Rescue plan shall be countersigned by permit issuer
- Rescue plan shall be reviewed and approved by Incident Commander
- Rescue plan shall be attached with confined space entry permit at site
- Minimum rescue equipment shall be readily and available
Safe Access and Exit for Confined Space
- Safe access and exit shall be provided for confined space
- Manway and or cover shall not be opened until made safe to enter
- All open manway and or cover not in use must be positively barricaded
- Barricading tape is not allowed to be used for manway and or cover
- Personnel shall not be lowered into confined spaces without facilities to climb back out themselves
- Use of cage for lifting material/person in confined space shall be included in the JSA
- Personnel shall not be underneath when material is lowered or removed from confined space through winch/rope, cage, basket, etc.
Work Inside Confined Space
- Work at elevation inside confined space shall be barricaded
- Splash pans shall be provided as needed
- Warning signs of overhead work shall be posted
- Workers underneath elevation shall be protected from objects falling by means of suitable temporary barrier
Equipment and Tools for Confined Space
- All electrical equipment shall be properly insulated and grounded with GFCI connected
- All electrical equipment shall be less than 24 volts
- Pneumatically driven power tools equipped with conductive air supply hoses shall be used where possible
- All hand-held electrical equipment shall meet the applicable local/regional/international standards
- All cord and plug connected electrical equipment shall be equipped with ground fault circuit interrupters
- Scaffolding, whenever required, shall not obstacle the entrance or exit into or out of the confined space
Hot Work inside Confined Spaces
- A Hot Work Permit shall be issued in addition to the Confined Space Entry Permit
- The equipment shall be prepared for hot work according to the obtained hot work requirements
Confined Space Access
- Manway size shall be considered:
- Restricted manway of 24 inches or less in the smallest dimension
- Unrestricted manway of greater than 24 inches in the smallest dimension
- Confined space access shall be considered:
- Horizontal manway located on the side of the confined space
- Vertical manway located on the top or bottom of the confined space
Rescue Plan Preparation and Requirements
- Rescue plan shall be prepared during the job planning phase and before confined entry permit issuing
- Rescue plan shall consider the following:
- Hazards outcome of the JSA
- Location of the work
- Number of workers, even if there will be only single worker
- Duration and period of the work
- Resources needed for the rescue and the number of people required
- Internal configuration
- Elevation
- Manway size
- Confined space access
- Rescue plan shall be prepared by task execution supervisor or above from Tasnee team and contractor
- Familiarize all execution team with the approved rescue plan before starting the activity
- Provision of rescue equipment shall be suitable and sufficient to respond to an emergency in a timely and safe manner
Nature of Hot Work
- Hot work is any task capable of providing an ignition source or posing a high risk to employees and/or plant facilities.
- Examples of hot work include:
- Use of open flame/spark-producing equipment (welding, torch cutting, brazing, chipping, grinding, etc.)
- Working on live electrical circuits
- Using non-intrinsically safe electrical tools, explosive power cartridges, cameras, or other activities that produce internal sparks, hot surfaces, or other ignition sources
Asset Preparation for Hot Work
- To ensure safe hot work, assets must be:
- De-pressurized, vented, and purged to remove flammable or combustible materials
- Positively isolated by installing rated blinds or disconnecting lines whenever applicable
- Precautions include:
- JSA
- Master blind list & marked up P&IDs
- Master tag list & marked up P&IDs
- Energy isolation form
- Purged, disconnected, and tagged instrument impulse tubes
- Positively isolated lines and sources of flow or pressure
Tools and Area Preparation for Hot Work
- Precautions include:
- Initial LEL gas test before commencing hot work
- Continuous or periodic gas testing according to plant condition criteria
- Controlling and removing flammable and combustible materials within 11m radius of hot work area
- Covering and wetting sewers, drains, and floor openings
- Keeping gas cylinders and welding machines at a safe distance
- Ensuring sparks generated are contained
- Freeing equipment and tools from defects
- Preventing oil and grease contact with oxygen cylinder hoses and fittings
- Closing valve on cylinders and torches when not in use
- Chaining and securing upright gas cylinders in cylinder trolleys
- Inspecting and grounding welding machines
Gas Testing Outlines
- Gas testing determines air quality, work atmosphere suitability, and required personal protective equipment
- Atmospheres not tested are considered hazardous until proven otherwise
- Gas testing devices only function accurately in atmospheres with 10-20.8% oxygen
- Gas testing subtitles include:
- Gas testing requirements
- Gas test frequency
- Concentrations & safe ranges of gases
- Gas detectors maintenance & calibration
- Gas test frequency shall be clearly identified in the work permit
Gas Testing Requirements
- Gas testing is mandatory for hot work, confined space entry, vehicle/equipment entry, and working in live electrical circuits in classified areas
- Portable gas detector users must be trained and certified
- Precautions include:
- Avoiding condensation or sucking up liquid into the sample tube
- Not permitting hot work until atmospheres have been tested and gas or vapor concentrations are less than 5% of the LEL
- Equipping portable or continuous monitoring devices with audible alarms and visible lights for warning purposes
- Recording test results in the Work Permit by the authorized gas tester
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Description
This quiz covers the identification and categorization of confined spaces, including drum, column, tank, heat exchanger, ducts, stack, pipe, manholes, pits, and excavation. It also touches on the hazards and safety measures required in these spaces.