Conductivity and Thermal Expansion of Metals in Aircraft Structures

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Questions and Answers

What is the correct term for the ability of a metal to expand when heated and shrink when cooled?

  • Fusibility
  • Thermal Conductivity
  • Fusion Joining
  • Coefficient of Expansion (correct)

Which alloy is considered a ferrous metal due to containing iron as its chief constituent?

  • Bronze
  • Steel (correct)
  • Aluminum
  • Copper

What happens when two or more compatible pieces of metal are melted into one continuous part?

  • Thermal Expansion
  • Fusibility (correct)
  • Coefficient of Expansion
  • Thermal Conductivity

Which term describes the process of melting two or more compatible pieces of metal into one continuous part?

<p>Fusion Joining (B)</p> Signup and view all the answers

What is the most common ferrous metal in aircraft structures?

<p>Steel (B)</p> Signup and view all the answers

Which process involves the ability of a metal to be joined by heating and melting?

<p>Fusibility (B)</p> Signup and view all the answers

What does iron readily combine with to form iron oxide?

<p>Oxygen (C)</p> Signup and view all the answers

Which metal is silvery white in colour and combines readily with oxygen to form rust?

<p>Iron (B)</p> Signup and view all the answers

What issue might occur when drilling Aramid material?

<p>A fibre might get pulled until it breaks (C)</p> Signup and view all the answers

Why is special corrosion-control techniques needed when carbon is bonded to aluminium or steel?

<p>Carbon promotes galvanic corrosion (D)</p> Signup and view all the answers

What type of surfaces should be anodised, primed, and painted when being assembled with carbon material?

<p>Aluminium surfaces (C)</p> Signup and view all the answers

Why are carbon-fibre composites used for fabricating primary structural components in aircraft?

<p>Due to high strength and rigidity (A)</p> Signup and view all the answers

How does the compressive strength of carbon fibre compare to Kevlar®?

<p>Carbon fibre is stronger in compressive strength (A)</p> Signup and view all the answers

What distinguishes ceramic fibres in terms of temperature applications?

<p>They retain strength and flexibility at high temperatures (B)</p> Signup and view all the answers

Why are reinforcements like bulkheads and ribs reduced in large aircraft using carbon-fibre composites?

<p>Due to the high strength and rigidity of carbon-fibre composites (C)</p> Signup and view all the answers

What precaution should be taken to prevent galvanic corrosion between carbon materials and aluminium components?

<p>Place sealants and corrosion barriers at the interfaces (B)</p> Signup and view all the answers

How are the resin and catalyst initially stored in pre-packaged materials?

<p>In separate containers attached at one end (C)</p> Signup and view all the answers

What action is taken to mix the resin and catalyst within the pre-packaged mixture?

<p>Squeezing and kneading the package (B)</p> Signup and view all the answers

How is the two-component material dispensed from disposable cartridges?

<p>By installing a needle or syringe onto the end of the cartridge (A)</p> Signup and view all the answers

What is done to eliminate mixing-ratio errors with premeasured packages or cartridges?

<p>Utilizing disposable cartridges (A)</p> Signup and view all the answers

How should the resin and catalyst mixture be thoroughly blended inside a cartridge?

<p>Moving the plunger in a twisting and up-and-down motion (B)</p> Signup and view all the answers

What must be checked before using an epoxy cartridge?

<p>Cartridge part number, shelf-life expiration date, and special instructions (A)</p> Signup and view all the answers

What is required to break the seal that separates the two components in an epoxy cartridge?

<p>A plunger (A)</p> Signup and view all the answers

How many strokes are typically necessary to thoroughly mix the resin and catalyst in an epoxy cartridge?

<p>As described on the label of the cartridge (B)</p> Signup and view all the answers

What is the purpose of the selvage edge in fabric production?

<p>To prevent edges from unravelling (B)</p> Signup and view all the answers

In fabric styles for composite construction, what is the defining feature of a unidirectional fabric orientation?

<p>Major fibers run in one direction (A)</p> Signup and view all the answers

What happens to the selvage edge before the fabric is utilized?

<p>It is removed (A)</p> Signup and view all the answers

Which fiber orientation allows for the manipulation of fabric to create contoured shapes?

<p>Bias (C)</p> Signup and view all the answers

What are some styles of fabrics used in composite construction?

<p>Unidirectional, bidirectional, multidirectional (A)</p> Signup and view all the answers

Which fabric style gives a fabric its strength predominantly in a single direction?

<p>Unidirectional (C)</p> Signup and view all the answers

Why is the weave of the selvage edge different from that of the body of the fabric?

<p>To prevent unraveling of edges (C)</p> Signup and view all the answers

What does the bias fiber orientation allow fabrics to do that is difficult along the warp or fill?

<p>Stretch (D)</p> Signup and view all the answers

What is a kissing bond in composite structures?

<p>A disbond between the skin and core that is not visible externally (D)</p> Signup and view all the answers

Why is disbonding a critical issue in composite structures?

<p>It affects the integrity of the composite structure (C)</p> Signup and view all the answers

In what scenarios can cracks be detected visually in composite structures?

<p>During the final stages of in-service failure (C)</p> Signup and view all the answers

What is the main consequence of cracking in composite structures?

<p>Damage extension under service loading (A)</p> Signup and view all the answers

How do disbands differ from cracks in composite structures?

<p>Cracks are always visible, while disbands may not be externally visible (D)</p> Signup and view all the answers

What is one reason why detecting cracks in composites may require more advanced inspection techniques?

<p>Cracks propagate rapidly making visual detection challenging (A)</p> Signup and view all the answers

Why is cracking particularly concerning in composite structures when compared to metallic ones?

<p>Cracking can allow environmental ingress like metallic structures (D)</p> Signup and view all the answers

What role does end connections play in relation to disbands in composite structures?

<p>Disbands are particularly important to avoid in end connections (C)</p> Signup and view all the answers

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