Concrete Technology: Fresh Concrete
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Questions and Answers

What is the effect of excess paste in concrete?

  • It reduces the porosity of the aggregate.
  • It increases the chance of segregation.
  • It acts as a lubricant to improve cohesion. (correct)
  • It decreases the workability of concrete.
  • What is the primary function of using plasticizers and superplasticizers in concrete?

  • To reduce the total void in the mixture.
  • To enhance the strength of the cement.
  • To improve workability and increase slump. (correct)
  • To decrease the required water content.
  • Which of the following conditions significantly affects workability?

  • The absence of mineral admixtures.
  • Low temperature and humidity.
  • High wind velocity and ambient temperature. (correct)
  • Types of aggregate grading.
  • What happens to water absorption as the porosity of aggregate increases?

    <p>Water absorption increases.</p> Signup and view all the answers

    What is the implication of having a compacting factor below 0.70?

    <p>Vibro-pressing techniques must be adopted.</p> Signup and view all the answers

    Why is a compacting factor of at least 0.85 necessary for hand compaction methods?

    <p>To facilitate effective compaction without segregation.</p> Signup and view all the answers

    What is the relationship between aggregate size and workability?

    <p>Larger aggregates generally increase workability.</p> Signup and view all the answers

    How can the use of an air-entraining agent benefit concrete production?

    <p>By reducing internal friction between particles.</p> Signup and view all the answers

    What primarily defines the stability of concrete?

    <p>Aggregate particles held in homogeneous dispersion</p> Signup and view all the answers

    What does the compactability of fresh concrete measure?

    <p>The ease with which air is expelled</p> Signup and view all the answers

    Which characteristic contributes to the flow of fresh concrete during mobility?

    <p>Adhesion between matrix and aggregate particles</p> Signup and view all the answers

    How is the compactability of concrete typically measured?

    <p>Compacting factor test</p> Signup and view all the answers

    What relationship does consistency have with fresh concrete?

    <p>It indicates the degree of wetness and affects workability.</p> Signup and view all the answers

    Which factor is crucial for achieving maximum density in compacted concrete?

    <p>Sufficient workability for compaction</p> Signup and view all the answers

    What is the impact of voids on the strength of concrete?

    <p>5% of voids can significantly reduce strength by up to 30%.</p> Signup and view all the answers

    Which aspect of fresh concrete does rheology primarily concern?

    <p>Performance parameters like stability and mobility</p> Signup and view all the answers

    What is one of the primary causes of bleeding in concrete?

    <p>Poorly graded aggregate with insufficient fine material</p> Signup and view all the answers

    Which method is an effective remedy for reducing bleeding in concrete?

    <p>Increase sand content in the mix</p> Signup and view all the answers

    Which factor does NOT affect the setting time of concrete?

    <p>Ambient noise level</p> Signup and view all the answers

    What is the primary aim of the mixing process in concrete manufacturing?

    <p>To coat aggregate particles with cement paste</p> Signup and view all the answers

    Which of the following represents one of the stages in the concrete manufacturing process?

    <p>Transporting</p> Signup and view all the answers

    What effect does insufficient workability have on concrete?

    <p>It may lead to incomplete compaction.</p> Signup and view all the answers

    What is a significant factor affecting the choice of a batching method?

    <p>Required production rate</p> Signup and view all the answers

    Which type of batching is recommended for the most important works, according to best practices?

    <p>Weight batching</p> Signup and view all the answers

    What is segregation in concrete?

    <p>The separation of ingredients in the mix.</p> Signup and view all the answers

    Which equipment falls into the category of batching systems?

    <p>Automatic batching system</p> Signup and view all the answers

    How can the tendency for segregation be minimized?

    <p>By reducing the height of drop of concrete.</p> Signup and view all the answers

    What causes bleeding in concrete?

    <p>The failure of solid particles to hold mixing water.</p> Signup and view all the answers

    What negative effect can bleeding have on placed concrete?

    <p>It can create a porous, weak layer on the surface.</p> Signup and view all the answers

    What should be done to laitance formed on concrete?

    <p>It should be brushed and washed away before adding new layers.</p> Signup and view all the answers

    What describes the interaction between bleeding and layer placement in concrete?

    <p>Allowing time between layers can create a plane of weakness due to bleeding.</p> Signup and view all the answers

    What can occur if over-compacting the surface of concrete?

    <p>It may cause segregation of the mix.</p> Signup and view all the answers

    What is one drawback of the Flow test for consistency of concrete?

    <p>It may cause segregation of the concrete.</p> Signup and view all the answers

    How is the flow of concrete recorded in the Flow test?

    <p>As the percentage increase in diameter of the spread.</p> Signup and view all the answers

    What is a key advantage of the Kelly Ball test compared to the slump test?

    <p>It can be conducted on site and is quicker to perform.</p> Signup and view all the answers

    Which of the following best describes the apparatus used in the Vee Bee Consistency test?

    <p>An apparatus designed to assess the time for concrete to flow.</p> Signup and view all the answers

    What is the primary measurement taken during the Flow test?

    <p>The increase in diameter of the concrete spread.</p> Signup and view all the answers

    What is the penetration depth of the Kelly Ball test's hemispherical object?

    <p>15 cm</p> Signup and view all the answers

    Which standard specification is associated with the Flow test apparatus?

    <p>IS: 1199</p> Signup and view all the answers

    What aspect does the Vee Bee test primarily evaluate?

    <p>The consistency and fluidity of the concrete.</p> Signup and view all the answers

    What is the primary purpose of compaction in concrete manufacture?

    <p>To remove entrapped air and create a homogeneous mass</p> Signup and view all the answers

    Which of the following methods is NOT a recognized method of compaction?

    <p>Chemical curing</p> Signup and view all the answers

    Why is friction between concrete particles a concern during compaction?

    <p>It can lead to air entrapment and poor bonding.</p> Signup and view all the answers

    What is the impact of adding excess water during concrete compaction?

    <p>It creates water voids that weaken strength.</p> Signup and view all the answers

    When finishing concrete surfaces, which structural elements require the most careful finishing?

    <p>Flat surfaces like runways and floors</p> Signup and view all the answers

    What primarily influences the physical properties of concrete after it is placed?

    <p>The extent of cement hydration</p> Signup and view all the answers

    Which of the following is a method NOT used in the compaction process?

    <p>Chemical enhancement</p> Signup and view all the answers

    What effects can not removing entrapped air during concrete placement have?

    <p>Reduction in strength and homogeneity</p> Signup and view all the answers

    Study Notes

    CONCRETE TECHNOLOGY - Fresh Concrete

    • Fresh concrete is a freshly mixed material that can be molded into any shape.
    • The relative amounts of cement, aggregates, admixtures, mineral additives, and water control the properties of concrete in its wet and hardened state.
    • Fresh concrete is also known as plastic concrete.
    • The time from water addition to the final location of the concrete in the structure is crucial to attaining the expected strength and durability.
    • Concrete properties in the wet state are influenced by constituent material quantities.
    • The water-cement ratio is a critical factor affecting the properties of concrete and workability.
    • Factors influencing workability include water content, mix proportions, aggregate properties, admixtures, and environmental conditions.
    • Workability is the ease with which concrete can be mixed, placed, compacted, and finished.
    • Key factors in workability are stability, mobility, compactability, and finishability.

    OUTLINE

    • Introduction
    • Workability
    • Measurement of workability
    • Factors affecting workability
    • Requirements of workability
    • Steps in manufacture of concrete

    TYPES OF WORKABILITY

    • Unworkable concrete (Harsh concrete):
      • Very little water content
      • Difficult to mix by hand
      • High segregation of aggregates
      • Water-cement ratio below 0.4
    • Medium Workable concrete:
      • Used in most construction work
      • Relatively easy to mix, transport, place, and compact
      • Water-cement ratio 0.4 to 0.55
    • Highly Workable concrete:
      • Easy to mix, transport, place, and compact
      • Used where effective compaction is not possible
      • High chances of segregation and loss of homogeneity
      • Water-cement ratio above 0.55

    MEASUREMENT OF WORKABILITY

    • Common tests include slump test, compacting factor test, Vee Bee consistometer test, flow test, and Kelly Ball test.
    • Slump test measures the consistency of concrete by measuring the subsidence.
    • Compacting factor test measures the ability of concrete to be compacted.
    • Vee-Bee consistometer test measures the time it takes for concrete to settle in a cylindrical container.
    • Flow test measures the flow consistency of concrete.
    • The Kelly Ball test measures the indentation made by a metal hemisphere on the concrete.

    FACTORS AFFECTING WORKABILITY (detailed)

    • Water Content: Increasing water increases fluidity but should be used as a last resort
    • Mix Proportions: Aggregate/cement ratio affects workability. A higher ratio leads to leaner concrete (less workability), while a lower ratio (rich concrete) makes it more cohesive and fatty, which increases workability.
    • Aggregate Properties: Larger and rounded aggregates ease workability. Finer aggregates increase water demand, and the grading of aggregates is important for workability.
    • Admixtures: Plasticizers and superplasticizers increase workability significantly. Air-entraining agents reduce internal friction.
    • Environmental Conditions: Temperature, wind velocity, and humidity impact workability and slump. Hot days often require increased water, while high winds accelerate water loss.
    • Effect of Time: Fresh concrete gradually loses workability due to moisture loss.
    • Other factors: The surface texture of the aggregate, and the presence of chemical admixtures can affect the workability of concrete

    SETTING TIME OF CONCRETE

    • Setting time refers to the transition of fresh concrete from a plastic to a hardened state
    • Factors influencing setting time:
      • Water-cement ratio
      • Suitable temperature
      • Cement content
      • Type of cement
      • Fineness of cement
      • Relative humidity
      • Admixtures
      • Aggregate type and amount

    STEPS IN MANUFACTURING OF CONCRETE

    • Batching
    • Mixing
    • Transporting
    • Placing
    • Compacting
    • Finishing
    • Curing

    SEGREATION AND BLEEDING

    • Segregation is the separation of ingredients in concrete.
    • Bleeding is the rising of water to the surface of concrete.
    • Causes: Poorly graded aggregate, high workability mixes, increase in slump.
    • Remedies: Increase sand content, add air entrainment, use high workability admixtures, use suitable fine materials, reducing height of drop of concrete.

    COMPACTION METHODS

    • Hand rodding
    • Mechanical vibrations (needle, external, surface, vibrating table, etc.)
    • Centrifugation
    • High-pressure vibration

    CURING

    • Curing maintains adequate moisture for hydration and strength development.
    • Methods: Ponding, covering with wet materials (straw, burlap, etc.) membrane curing, chemical curing, steam curing, and IR radiation curing.

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    Description

    This quiz explores the properties and characteristics of fresh concrete, often referred to as plastic concrete. Key factors such as the water-cement ratio, mix proportions, and workability are discussed, along with their critical influence on the strength and durability of concrete. Test your understanding of how various components affect fresh concrete performance.

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