Compressor Lubrication Methods

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Questions and Answers

Why is leakage of compressed gases around the shaft of a compressor considered detrimental?

  • It improves the performance of the compressor
  • It results in energy wastage (correct)
  • It increases the efficiency of the compressor
  • It causes safety hazards only

Where are labyrinth seals typically used?

  • In air compressors where some gas leakage is acceptable (correct)
  • In environments where zero gas leakage is permissible
  • In compressors handling combustible gases
  • In compressors handling toxic gases

What is a characteristic feature of labyrinth seals that makes them effective at preventing gas leakage?

  • They present an intricate path for escaping gases (correct)
  • They allow direct escape of gases
  • They have a wide clearance to the shaft
  • They have smooth edges

How are carbon ring seals different from labyrinth seals?

<p>They wear considerably due to the near zero clearance design (D)</p> Signup and view all the answers

Why can the entire seal assembly of carbon ring seals be removed from the compressor?

<p>To replace broken segments or worn seals (A)</p> Signup and view all the answers

What type of seal creates a thin liquid film between the seal and the rotating shaft?

<p>Liquid film seal (C)</p> Signup and view all the answers

Why is it important to cool the air in between compression stages and after the last stage?

<p>To remove water and oil vapours (B)</p> Signup and view all the answers

What could happen if oil vapour is not condensed and removed from the compressed air?

<p>It could ignite and explode in pipes and reservoirs (C)</p> Signup and view all the answers

How do intercoolers contribute to the compression process?

<p>By decreasing the power needed for compression (B)</p> Signup and view all the answers

What type of aftercooler is typically used when the compressor itself is air-cooled?

<p>Air-cooled (C)</p> Signup and view all the answers

What purpose does the cyclone separator serve in relation to the aftercooler?

<p>To remove moisture and particles from the air stream (B)</p> Signup and view all the answers

Which of the following is a role of adsorbents in an air dryer system?

<p>Attracting moisture from the air volume (A)</p> Signup and view all the answers

What is one potential consequence of moist control air in instrumentation lines?

<p>Risk of plugging nozzles in controllers and positioners (C)</p> Signup and view all the answers

Why is it crucial to have separators installed close to aftercoolers?

<p>To remove condensed moisture and particles (D)</p> Signup and view all the answers

What is a primary function of an air dryer filled with adsorbents like silica gel in an air dryer system?

<p>Attracting moisture via a condensation process (D)</p> Signup and view all the answers

What is the purpose of regenerating the adsorbent in air dryers?

<p>To drive off the adsorbed moisture by evaporation (D)</p> Signup and view all the answers

Why are absorbents not commonly used in air dryers?

<p>Absorbents add significant pressure loss to the system (A)</p> Signup and view all the answers

What is the function of an air receiver in a compressed air system?

<p>To reduce pulsations in the discharge pressure of a reciprocating compressor (D)</p> Signup and view all the answers

Why should safety valves in air receivers be tested regularly?

<p>To ensure they are functioning correctly (A)</p> Signup and view all the answers

What can result from overpressure conditions in an air receiver?

<p>Rupture of piping or equipment (B)</p> Signup and view all the answers

Why are check valves used in a compressed air distribution system?

<p>To prevent high-pressure air backflow (B)</p> Signup and view all the answers

How do refrigerated air dryers work to remove moisture from compressed air?

<p>By cooling and condensing the water vapors (A)</p> Signup and view all the answers

What is one of the functions of an air-to-air heat exchanger in a refrigerated air dryer system?

<p>To warm up the outgoing dry compressed air (A)</p> Signup and view all the answers

Which of the following is NOT typically a component of an air receiver?

<p>An intercooler (A)</p> Signup and view all the answers

What is a crucial reason for keeping safety valves in an air receiver properly maintained?

<p>To ensure proper operation and prevent overpressure conditions in the system (B)</p> Signup and view all the answers

What is the purpose of the oil injected between the rings in a seal?

<p>To prevent wear and heat generation (C)</p> Signup and view all the answers

Why are mechanical seals preferred over labyrinth or carbon ring seals?

<p>They provide better sealing capabilities (C)</p> Signup and view all the answers

In what type of compressors are oil-free packing ring seals commonly used?

<p>Reciprocating gas compressors (A)</p> Signup and view all the answers

What is a characteristic of dry gas seals compared to other seal types?

<p>They use sealing or separation gas (B)</p> Signup and view all the answers

Why are tandem dry gas seals used with flammable and toxic gases?

<p>To prevent leakage into the atmosphere (A)</p> Signup and view all the answers

Which type of bearing material is typically used in smaller compressors?

<p>Bronze (D)</p> Signup and view all the answers

How are compressor bearings lubricated in the splash system?

<p>By splashing oil from the bottom part of the crankcase (B)</p> Signup and view all the answers

Which type of compressor does not require internal lubrication?

<p>Centrifugal compressors (A)</p> Signup and view all the answers

What is the purpose of an intercooler in a compressor system?

<p>To cool the gas before compression (D)</p> Signup and view all the answers

In reciprocating compressors, how is cylinder lubrication mainly provided?

<p>By splash lubrication (D)</p> Signup and view all the answers

What is the function of the pressure relief valve in a compressor?

<p>To prevent overpressure in the discharge line (D)</p> Signup and view all the answers

Why do some applications, like in food processing and medical industries, require oil-free compressors?

<p>To ensure compressed air quality (A)</p> Signup and view all the answers

For small single-acting reciprocating compressors, what lubrication system is frequently used?

<p>Splash system (A)</p> Signup and view all the answers

What part of a compressor system is responsible for removing some heat of compression after the first stage?

<p>Intercooler (D)</p> Signup and view all the answers

How is lubricating oil delivered to the cylinder walls in reciprocating compressors?

<p>By mechanical lubricator (D)</p> Signup and view all the answers

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