Composite Manufacturing Quiz
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Questions and Answers

What is the primary purpose of a prepreg in composite manufacturing?

  • To create voids in the composite material
  • To facilitate the weaving of fabrics
  • To reduce the weight of the final product
  • To provide a pre-impregnated resin system (correct)
  • Which of the following materials is NOT typically used for low-cost composite applications?

  • Glass/polyester
  • Fiberglass
  • Glass/vinyl ester
  • Metals (correct)
  • What behavior is exhibited by a fiber bed during the manufacturing process?

  • Shear behavior
  • Elastic behavior
  • Creep behavior (correct)
  • Transverse behavior
  • Which step is involved in the Dry lay-up process?

    <p>Creating layers from dry fibers</p> Signup and view all the answers

    In composite manufacturing, what role does the vacuum bag play?

    <p>To remove air pockets from the lay-up</p> Signup and view all the answers

    What is the primary reason there are more thermoset matrix composites compared to thermoplastic matrix composites?

    <p>Availability of materials</p> Signup and view all the answers

    Which of the following is a thermoplastic matrix composite?

    <p>Carbon/PEEK</p> Signup and view all the answers

    What is the molecular weight of maleic acid used in the polyester production example?

    <p>116 g/mol</p> Signup and view all the answers

    What is the mass of water produced when 100 g of maleic acid reacts with ethylene glycol?

    <p>36 g</p> Signup and view all the answers

    What is the stoichiometric amount of ethylene glycol required to react with 100 g of maleic acid?

    <p>62 g</p> Signup and view all the answers

    Which peroxide is represented by the chemical structure H-OO-H?

    <p>Hydrogen peroxide</p> Signup and view all the answers

    In the context of cross linking polyester, how many styrene monomers correspond to one oligoester?

    <p>One</p> Signup and view all the answers

    What is the total mass of polyester obtained when using 100 g of maleic acid?

    <p>122.4 g</p> Signup and view all the answers

    What is the primary method used to mix the epoxy/clay samples in the provided data?

    <p>High speed mixing</p> Signup and view all the answers

    Which measurement indicates the improvement in fracture toughness of composite samples?

    <p>GIc, J/m²</p> Signup and view all the answers

    What are the regions labeled in the graph for crack growth in the normalized stiffness plot?

    <p>Region I, II, and III</p> Signup and view all the answers

    Which parameter is represented along the x-axis of the fatigue life graph?

    <p>Number of cycles, N</p> Signup and view all the answers

    What is the outcome of the epoxy/clay mixing method described?

    <p>Increased fracture toughness</p> Signup and view all the answers

    Which sample was measured at 8.24 nm in the X-ray diffraction pattern?

    <p>C30B</p> Signup and view all the answers

    Which step is NOT part of the procedure to incorporate modified epoxy into long continuous carbon fibers?

    <p>Grinding</p> Signup and view all the answers

    What does the Y-axis of the first graph primarily represent?

    <p>Intensity (counts)</p> Signup and view all the answers

    What effect does high speed mixing have on the samples according to the provided data?

    <p>Enhances dispersion</p> Signup and view all the answers

    What is indicated by the measurement 4phr in the G_Ic, J/m² graph?

    <p>A specific ratio of clay</p> Signup and view all the answers

    How does higher cross link density affect heat distortion temperature?

    <p>It increases the heat distortion temperature.</p> Signup and view all the answers

    Which method is used to measure the degree of cure at the solid stage?

    <p>Barcol hardness test</p> Signup and view all the answers

    What is a key characteristic of vinyl ester resin?

    <p>It has a lower cost compared to epoxies.</p> Signup and view all the answers

    What does the rate of cure depend on according to the formula provided?

    <p>It is a function of the degree of cure and temperature.</p> Signup and view all the answers

    Which resin is stable at the highest temperature?

    <p>Bismalimide (BMI)</p> Signup and view all the answers

    What principle does the acetone wipe serve in quality control?

    <p>It is used to clean surfaces before application.</p> Signup and view all the answers

    What is one of the primary uses of the phenolic matrix?

    <p>In high temperature applications.</p> Signup and view all the answers

    Which material is known for having high shrinkage and brittleness?

    <p>Phenolic matrix</p> Signup and view all the answers

    What is the effect of adding fillers to phenolic materials?

    <p>It helps reduce brittleness.</p> Signup and view all the answers

    Which test is NOT associated with measuring the degree of cure?

    <p>Thermal expansion test</p> Signup and view all the answers

    What is the primary distinction between braided structures and mats in fiber forms?

    <p>Mats have a random fiber orientation while braids are organized.</p> Signup and view all the answers

    Which type of weave would typically provide the strongest fabric structure?

    <p>8-harness satin</p> Signup and view all the answers

    In the equation for deformation of a fiber bundle, what does the term $Va$ represent?

    <p>Maximum allowable fiber volume fraction</p> Signup and view all the answers

    Which of the following statements about fiber volume parameters is true?

    <p>The fiber volume parameter is given by $ς = \frac{V_a}{V_f}$.</p> Signup and view all the answers

    What is the primary purpose of winding in fiber processing?

    <p>To create a uniform pack of the fiber bundles.</p> Signup and view all the answers

    In the deformation equations for curved beams under bending load, which variable represents the load applied perpendicular to the beam?

    <p>Py</p> Signup and view all the answers

    Which of the following could be a result of fiber bundles being subjected to axial loads?

    <p>Extension leading to fracture.</p> Signup and view all the answers

    What does the variable $σ_b$ represent in fiber mechanics?

    <p>Stress in bending.</p> Signup and view all the answers

    Which of the following methods is NOT typically used in fiber processing?

    <p>Slicing</p> Signup and view all the answers

    How is the volume fraction of fibers calculated in a fiber bundle?

    <p>$V_f = \frac{A}{V_o}$</p> Signup and view all the answers

    Which type of fiber yields the best tensile strength when twisted into fibers?

    <p>Carbon fibers</p> Signup and view all the answers

    In the mechanics of a fiber bundle, what does the expression $∆x = \frac{P_x}{EA}$ calculate?

    <p>Axial deformation of the fiber bundle.</p> Signup and view all the answers

    Which factor does NOT influence the deformation of a fiber under load?

    <p>Fiber material color</p> Signup and view all the answers

    To enhance the mechanical properties of a fiber bundle, which of the following would be a beneficial processing technique?

    <p>Intermingling of different fiber types.</p> Signup and view all the answers

    In the given equation, what does $T$ represent?

    <p>The final temperature at time $t$</p> Signup and view all the answers

    What does the variable $m$ signify in the exponential function $e^{-mt}$?

    <p>The decay constant</p> Signup and view all the answers

    Which of the following correctly expresses the relationship between $Q_c$ and $T$?

    <p>$Q_c$ varies with $T$ but is not linearly related.</p> Signup and view all the answers

    What is the value of $To$ in this scenario?

    <p>293 K</p> Signup and view all the answers

    During the first increment, what is the change in temperature from the start to the end?

    <p>15 K</p> Signup and view all the answers

    What does $K_1$ represent in the context provided?

    <p>The thermal conductivity of the material</p> Signup and view all the answers

    What mathematical operation is represented by $d\alpha/dt$?

    <p>Rate of change of cure level</p> Signup and view all the answers

    In the equation for $Qc$, what does the factor $(1 - \alpha)^{2.1}$ imply?

    <p>The effect of the cure on heat transfer</p> Signup and view all the answers

    Which of the following best describes the term $K_2$?

    <p>Heat transfer coefficient of a secondary material</p> Signup and view all the answers

    What does the term $d\alpha$ in the incremental solution represent?

    <p>Change in the degree of cure</p> Signup and view all the answers

    Study Notes

    Manufacturing of Composites - MECH 415/6521

    • Course is taught by Suong V. Hoa
    • Course is offered by Concordia Center for Composites, Mechanical and Industrial Engineering, Concordia University
    •  Focuses on the introduction to the manufacturing of composites

    General Characteristics of Manufacturing Composites

    • Requirements for a good composite piece:

      • Good bonding between matrix and fibers
      • Proper orientation of fibers
      • Sufficient volume fraction of fibers
      • Uniform distribution of fibers within the matrix
      • Proper curing or solidification of the resin
      • Limited voids and defects
      • Good dimensional control of the final part
    • Good bonding = better strength and stiffness

    • Poor bonding = stress concentration, dry spots

    • Partial bonding can help absorb impact energy

    Fiber Orientation

    • Fibers tend to be wavy (microwaviness)
    • Overlapping
    • Misalignment due to liquid flow during manufacturing
    • Reinforcement along thickness direction (pinning, 3D weaving)
    • Hard pressing with stiff rollers
    • Molding over complex geometries
    • Human errors during Hand Lay Up

    Fiber Volume Fraction

    • Vf = Vf / Vc (Vf = volume fraction of fibers, Vc = volume fraction of composite)
    • E = EfVf + EmVm (E = composite modulus, Ef = fiber modulus, Em = matrix modulus)
    • 1 = Vf + Vm + Vv (1 = total volume, Vf = volume fraction of fibers, Vm = volume fraction of matrix, V v = volume fraction of voids)

    Uniform Fiber Distribution

    • Resin rich area
    • Fiber to fiber contact

    Proper Curing of the Resin

    • Curing for thermosets
    • Consolidation for thermoplastics

    Limited Amounts of Voids and Defects

    • Less than 1% voids

    Good Dimensional Control of the Part

    • Images of parts with good and poor dimensional control

    Metal versus Composites Manufacturing

    • Different manufacturing methods for metals (compared to composites)
    • Composite manufacturing process breakdown (schematics)

    Functions of Constituents

    • Fibers
    • Matrix
    • Interface

    Advantages of Fiber Form

    • Stronger than bulk form
    • More fabrication techniques
    • Flexibility in forming
    • Stretching, drawing, solvent removal

    Disadvantages of Fiber Form

    • Requirements of large number of fibers
    • Need to be bonded together to provide good mechanical properties
    • Need for high fiber volume fraction
    • Small inter-fiber spacing (leading to stress concentration)

    Matrix Materials

    • Functions of the matrix:
      • Aligning the fibers
      • Transferring load between fibers
      • Assisting fibers in providing compression strength and modulus
      • Assisting fibers in providing shear strength and modulus
      • Protecting fibers from environmental attack

    Interface

    • Two main requirements for good interface:
      • Compatibility (depends on surface energy)
      • Availability (depends on speed to be on site)

    Volume Fraction and Weight Fraction

    • Vf = Vf / Vc
    • Wf = Wf / Wc
    • Percent (%) and Parts per hundred (phr)

    How are Composite Structures Made?

    • Diagrams illustrating the composite manufacturing process breakdown (schematic)

    Different types of Matrix Materials

    • Polymer matrix composites
      • Carbon/epoxy
      • Glass/epoxy
      • Glass/polyester
      • Kevlar/epoxy
    • Metal matrix composites
      • Silicon carbide/aluminum
      • Carbon fiber/aluminum
    • Ceramic matrix composites
      • Carbon/carbon
      • Carbon/alumina
    • More polymer matrix composites than other types (due to compatibility)

    Different types of Polymer Matrix Materials

    • Thermoset matrix composites
      • Carbon/epoxy
      • Glass/epoxy
      • Glass/polyester
      • Kevlar/epoxy
    • Thermoplastic matrix composites
      • Carbon/PEEK
      • Carbon/PPS
      • Glass/nylon
    • More thermoset matrix composites than thermoplastic matrix (due to availability)

    Viscosity of Thermoset and Thermoplastic Materials

    • Table of materials, viscosities, temperature
    • Units: Centipoise, Pa-sec

    Schematic of thermoset resin molecules

    • Images of various stages of thermoset resin molecule formations

    Polyester Production

    • Chemical reactions and formulas for polyester production

    Example on Cross Linking of Polyester

    • Calculations and formulas for determining the mass of polyester obtained from different reactants

    Initiators

    • Table of names and chemical structures of commercial organic peroxides

    Polyester Cross Linking

    • Diagram illustrating the chemical reactions involved in polyester cross-linking

    Atomic Bond Energy

    • Table of different atomic bonds and their energies (in kJ/mole)

    Example on Heat Generation and Temperature Increase

    • Calculations related to heat generation and temperature increase during polymerization process for different materials

    Different Types of Reactants

    • Chemical structures and formulas for different reactants (e.g., ethylene glycol, orthophthalic acid, maleic acid)

    Polyester use and Storage

    • Container for shipping and storage, Shelf life, Pot life, Inhibitors, Accelerators, Prepregs, Coupling agents, Fillers

    Epoxy

    • Commonly used resin for advanced composites
    • Good adhesive strength
    • Low shrinkage
    • Operating temperature up to 140 °C

    Diglycidyl ether of bisphenol A (DGEBPA)

    • Chemical structure of this epoxy-based product

    Formation of epoxy resin

    • Chemical reactions with diagrams for creating various epoxy systems

    Specialty Epoxy Resins

    • Diglycidyl ether of bisphenol A (DGEBPA)
    • Epoxy Novolac (Epoxidized Phenolic Resin) – DOW DEN 438
    • Tetraglycidyl ether of Tetrakis (Hydroxyphenyl) Ether – SHELL EPON 103

    Diluents

    • Reduce resin viscosity
    • Improve shelf/pot life
    • Lower exotherm
    • React with resin, become part of cured system
    • Butyl glycidyl ether, Cresyl glycidyl ether, Phenyl glycidyl ether

    Curing Systems for Epoxies

    • Amines
    • Anhydrides
    • Tertiary amines and accelerators

    Amine Curing Agents

    • Table listing amine curing agents, hydrogen equivalent weights, and viscosities at 25°C

    Amine curing agents

    • Chemical reactions with diagrams for amine curing systems

    Stoichiometric Ratio

    • Calculations and formulas to determine the appropriate ratio of amine to epoxy for curing

    Anhydride Curing Agent

    • Chemical structure and reaction for phthalic anhydride (PA) curing systems

    Tertiary Amines and Accelerators

    • Reactions and diagrams for tertiary amine curing systems
    • EMI accelerator

    Relative Concentration

    • Large excess of epoxy
    • One reactive epoxy site for one reactive hardener site
    • One epoxy molecule for one hardener molecule
    • High excess of hardener

    Cured Epoxy Resin Systems

    • Aromatic rings
    • Cross-link density
    • Lower cross-link density improves toughness, lower shrinkage
    • Higher cross-link density improves chemical resistance, higher heat distortion temperature

    Pot Life

    • Prepregs- Shelf life

    Quality Control

    • At the liquid stage: Measure viscosity
    • At the solid stage: Degree of cure
    • Chemical principle: FTIR, Acetone wipe
    • Electrical principle
    • Mechanical principle: Barcol hardness test, DMA, Ultrasonic, Shrinkage measurement
    • Thermal principle: DSC test

    Degree of cure and rate of cure

    • Equation

    Vinyl Ester Resin

    • Chemical structures of different vinyl ester resins

    Vinyl ester resin formation

    • Chemical reactions for vinyl ester resin formation, with additional reactants and catalysts

    Polyimide

    • High temperature stability (up to 350°C)
    •  Epoxies stable up to 177°C

    ### Bismalimide (BMI)

    • Cured at 177°C
    • Post-cured at 246°C for complete cure.
    • Properties significantly higher than epoxies

    Phenolic Matrix

    • High-temperature applications
    • Made by reaction between phenol & formaldehyde
    • Brittle & high shrinkage
    • Fillers are used to reduce brittleness
    • Used for electrical switches, auto molded parts, billiard balls
    • Used as liner for rocket nozzles

    Carbon Matrix

    • Made from carbon fibers reinforced phenolics.
    • Porous material can be re-impregnated.
    • Pyrolysis (charring)
    • Process may take up to 6 months
    • High-temperature applications
    • Liners for rocket nozzles, tiles for space shuttle nose cones, aircraft, race car, and truck brakes
    • High energy absorption (specific heat)

    Thermoplastic Matrix

    • No shelf life
    • Short processing cycle
    • Higher ductility than thermosets
    • Repairable
    • Recyclable
    • Higher viscosity than thermosets
    • Requires high temperature for processing
    • Tapes are stiff and boardy

    Two types of Thermoplastic Resins

    • Industrial thermoplastics (up to ~80°C) – Polyethylene (PE), Polyvinyl Chloride (PVC), Polymethylmethacrylate (PMMA), Polypropylene (PP), Polystyrene (PS), Acrylonitrile Butadiene Styrene (ABS)
    • High-performance thermoplastics (up to ~300°C) – Poly-ether-ether-ketone (PEEK), Poly-ether-ketone-ketone (PEKK), Poly-ether-imide (PEI), Poly-phenylene sulfone (PPS), Poly sulfone

    Thermoplastic Matrix- Fabrication

    • Difficult due to high viscosity (compared to epoxy)
    • Shear thinning
    • Comingled fibers
    • Power impregnation

    Fillers

    • Cost reduction
    • Shrinkage reduction
    • Improvement of mechanical properties
    • Improvement of flame resistance
    • Colorants, pigments

    Metal Matrix

    • Aluminum, titanium, magnesium, copper
    • Short fibers such as SiC- particles, whiskers, fibers
    • Piston ring inserts, pistons, connecting rods, high-temperature applications

    Ceramic Matrix

    • Oxides, carbides, borides, nitrides
    • Short fibers such as SiC- particles, whiskers
    • Made by chemical vapor deposition
    • High-temperature applications

    Polymer Nanocomposites

    Structure of Clay Sheets

    Clay sheets with intercalating ions

    Different levels of clay structure

    Replacing positive ions with long omium ions

    Dispersion techniques

    • High-pressure mixing technique

    X-Ray pattern for samples mixed

    • Relative intensity, 29 degrees

    Minimum distance of particles

    • Microscopic images and distribution plots of particle size

    TEM of samples mixed

    • Microscopic images

    Variation of strain energy release rate

    • Graph of strain energy release rate versus clay loading, with data points for different methods

    High-speed mixing (10,000 rpm)

    X-Ray Diffraction pattern

    • Graph showing X-ray diffraction data for various samples and methods

    Strain energy release rates

    • Graph showing strain energy release rates for epoxy/clay samples
    • Related to high-speed mixing method

    Procedure to incorporate modified epoxy into long continuous carbon fibers

    • Pictorial representation of procedure

    Improvement in fracture toughness

    Improvement of fatigue lives

    Possible applications

    • Barrier properties (obstruction to diffusion of small particles: CO2, flammability resistance).
    • Fracture resistance

    Carbon nanotube configurations

    • Images

    Three-roll milling machine

    Variation of electrical conductivity

    • Graph showing electrical conductivity versus CNT weight fraction

    Possible applications

    • Enhance electrical conductivity (lightning strike resistance, conductive adhesives).
    • Uses for strain measurement
    • Defect detection in composite structures

    Aggregately conductive materials

    • Diagrams illustrating different types of conductivity

    Vessel with one layer

    • Calculations and equations

    Vessel with two layers

    • Calculations and equations

    Vessel with n layers

    • Calculations and equations

    Example on relative concentration

    • Calculations and formulas related to epoxy resin and DETA amine concentration

    Relative concentration

    • Summary of concepts related to relative epoxy/hardener concentrations

    Cured epoxy resin systems

    • Aromatic rings, cross-link density, considerations influencing toughness, shrinkage, and chemical resistance

    Lay up

    • Methods for depositing layers of prepregs to create a laminate; considerations for avoiding sticking, resin flow, and volatile release

    Curing and Consolidation

    • Steps in curing and consolidation during the composite manufacturing processes, involving molecular cross-linking and layer compaction
    • Factors determining cure percentage

    Resin kinetics

      • Various chemical reaction formulas and diagrams of epoxy and DETA molecule interactions

    Degree of cure—Rate of cure

    • Relationships and equations

    Typical DSC curve for epoxy

    • Graphical representation of heat flow versus time curve for different epoxy resins

    Heat Transfer and Energy Balance

    • Equations for composite thermal conductivity
    • Data table of materials' properties

    Heat generated

    • Calculations and relationships related to heat generation during composite processing

    Kinetic equations

    • Equations for degree of cure and rate of cure, with different conditions
    • Graphs/figures illustrating the kinetics of curing process

    Different types of reactants

    • Chemical structures/diagrams for various chemical reactants (ethylene glycol, orthophthalic acid, maleic acid)

    Mold filling

    • Equations/concepts regarding mold filling during LCM processes
    • Diagrams illustrating flow patterns

    Radial flow

    Pressure

    • Flow rate, flow front velocity, filling time
    • Table of values and relationships related to pressure and filling times
    • Consideration for various flow types (linear to convergent/divergent flow types)

    Coefficient of Permeability

    • Relation/equation between permeability, flow direction, material system, and fiber volume fraction
    • Related table of permeability values for different materials

    Permeability measurement

    • Diagram/representation of design for measuring permeability.
    • Description of two types of permeabilities (Rectilinear and Radial Flow)

    Injection strategies

    • Point injection.
    • Edge injection.
    • Peripheral injection.

    Estimation of required filling time

    • Calculations for determining filling time in different injection strategies (Point, Edge, Peripheral)

    Ways to reduce fill time

    • Decreasing viscosity (increase temperature).
    • Increasing pressure (beware of potential fiber washing & deflection).
    • Changing the reinforcement
    • Reducing flow length (additional inlets)

    Factors that affect the validity of equations

    • Fiber washing, Race tracking at edges, Significant mold deflection, Significant cure pressure during injection, Non-Newtonian behavior of resin flow, Binder dissolution in resin (increase in viscosity), Preform variation
    • Summary of various issues related to mold filling in composite manufacturing processes.
    • Specific concerns related to fiber variability, preform characteristics, and process conditions

    Two types of flow in the preform

    • Diagrams showing two types of flow observed/possible in fibrous preforms: Macro flow and Micro flow

    Race tracking

    • Diagram showing undesirable resin flow behavior (race tracking) and how it impacts resin-rich/dry-spot patterns

    Occurrence of voids

    • Considerations related to air/void removal and their impact
      • Flow rate management with pressure to avoid air ingress

    Fiber wetting

    • Importance of fiber wetting, relationship to time and surface tension of components

    Maximum mold filling time

    • Concepts related to gel time and related parameters (e.g., NIP time) associated with mold filling

    In mold cure

    • Essential process of curing composite resins within a mold cavity, needing controlled reaction speed to prevent/limit negative outcomes

    Considerations for curing

    • Residual stresses, warping, void formation, and surface quality in curing systems
    • Related defects in curing

    Different types of resin flow and fiber deformation

    • Diagrams describing different flow types (e.g., Resin percolation, Transverse flow, Interply slip, Interply shear)

    Autohesion

    • Molecular bonding at interfaces, leading to interface healing.
    • Reptation theory, including relevant equations.

    Degree of autohesion

    • Formulas related to autohesion, considering time and viscosity
    • Discussion related to different molding methods, how it will affect autohesion and its significance

    Solidification

    • Factors and parameters associated with the solidification (cooling) phase
    • Degree of intimate contact and impact related to material/process parameters
    • Equations associated with solidification

    Bulk consolidation

    • The pressure required for bulk consolidation (formula/concept)
    • Impact of parameters on bulk consolidation (e.g., modulus relationship to different pressures and variables including number of layers and/or pressure/temperature )

    Resin flow

    • Percolation, transverse flow, intraply and interply shearing, cooperative flow.
    • Equations and diagrams illustrating these types of flow associated with a fibrous preform in a composite system.

    Different types of resin flow and fiber deformation

    • Different resin flow categories associated with various geometry types or molding methods (e.g, consolidation, matched die, shaping, double curvature)

    Autohesion

    • Chemical bonding between dissimilar materials at interface
    • Concept of autohesion and its role in eliminating interfacial issues
    • Reptation theory's application in autohesion phenomenon
    • Relevant diagrams/schematics

    Degree of autohesion

    • Formulas and relevant concepts related to autohesion (considering time and viscosity)
    • Different molding methods' impact on autohesion and its implications/considerations
    • Description and relevant concepts of bulk consolidation and its relation to the molding process.
    • Definitions and considerations of the degree of intimate contact and its impact on the composite system, including relevant factors impacting bonding.
    • Pressure requirements and considerations for bulk consolidation, including the effect of different materials.
    • Autohesion, including its role in eliminating interfacial gaps in the composite system, and considerations needed.

    Thermoplastic Composites: Application, Advantages, and Disadvantages

    • Summary of properties, advantages, and disadvantages

    Materials for Filament Winding

    • Fibers (E-glass, S-glass, carbon, Kevlar, combinations)
    • Resins (Epoxy, polyester, vinyl ester) -Viscosity requirements linked to wet winding.
    • Curing methods (room temperature or infrared heating methods).

    Mold filling/Injection strategies

    • In-mold cure
    • Various Injection strategies (point/edge/peripheral method)
    • Process control
    • Flow considerations
    • Molding aspects (e.g., considerations impacting mold designs)

    Variables affecting mold filling time

    • Different factors influencing overall mold filling time
    • Approaches (strategies) for reducing filling time
    • Factors affecting validity of filling time equations
    • Issues related to preform variability, process conditions, and related materials

    Two types of flow

    • Diagrams illustrating the two distinct modes of flow in the preform

    Race tracking

    • Diagram illustrating resin flow behavior in the context of racing (how it impacts resin-rich/dry-spot patterns)

    Incidence of Voids

    • Factors influencing void formation in mold cavity
    • Prevention and management strategies.
    • Pressure considerations during mold filling

    Fiber wetting

    • Importance related to avoiding void formation
    • Factors influencing fiber wetting (time, surface tension of components)

    Maximum mold filling time

    • Concepts, related parameters (NIP time) for specific molding techniques.

    In mold cure

    • Aspects and factors impacting curing, time and flow, within composite mold cavity, Including considerations related to preventing/limiting negative outcomes

    Consideration for curing, defects, their causes, process time impacts, and strategies for minimization

    • Overall process issues in curing (residual stresses, warping, void formation, surface defects)
    • Potential defects within a molding process.

    Analysis of a production AFP machine

    • Different steps in AFP machine, including aspects impacting efficiency.
    • Issues related to reliability, recovery, tool movement considerations

    Challenges in AFP machines (in aerospace manufacturing)

    • Considerations impacting process efficiency/effectiveness

    Future Outlook—Additive Manufacturing

    • Expanding AFP technology, materials associated with additive manufacturing, newer/smaller AFP machinery

    Two ends of the spectrum

    • Different structural application types associated with AFP/ATL-related designs

    Future outlook-- Smaller AFP machine

    • Specs for a smaller AFP machine

    Outline Thermoset Matrix and Thermoplastic Matrix

    • Specific areas of attention and considerations
    • Summary information about different composite types

    Conclusion

    • Summary of successes with thermoset matrix composites
    • Considerations for improvements related to speed/efficiency, inspections, and fiber steering.
    • Summary elements for thermoplastic matrix considerations linked to heating/temperature, interlaminar shear strength, distortion for structures, and future developments.

    Natural Sciences and Engineering Research Council

    • Summary information related to the Natural Sciences and Engineering Research Council of Canada, and collaborative projects/research initiatives.

    Composite Manufacturing: Methods and Issues of Automation

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