Chemical Engineering Reactor Operations
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Questions and Answers

What stream does the overhead vapor from D-310A/B get scrubbed with in T-330?

A C10-C12 stream from E-426.

What is the purpose of the Saturate Reduction System?

To remove aluminum alkyl from the bottom liquid product stream.

What happens to the overhead vapor after it exits T-330?

It is routed to the shell side of E-330A/B for cooling.

After D-330, where does most of the vapor go?

<p>To E-373 in the Deethenizer System.</p> Signup and view all the answers

What is the significance of the excess vapor from D-330?

<p>It is routed back to D-110 as recycled ethylene.</p> Signup and view all the answers

What do the bottom liquid product streams from T-330 and D-330 get routed to?

<p>They are routed to T-340, the Caustic Wash Vapor Scrubber.</p> Signup and view all the answers

What is a critical issue that aluminum alkyls may cause in downstream equipment?

<p>They can promote ethylene polymerization, causing plugging.</p> Signup and view all the answers

How is the vapor from E-330A/B cooled?

<p>By cooling water on the tube side.</p> Signup and view all the answers

What type of product stream is formed at the bottom of D-310A/B?

<p>A bottom liquid product stream consisting of NAO and catalyst.</p> Signup and view all the answers

What is the role of the C10-C12 stream in the TEA Scrubber?

<p>It is used to remove vaporized or entrained aluminum alkyls from the overhead vapor ethylene stream.</p> Signup and view all the answers

Where is the overhead vapor from the TEA Scrubber directed after scrubbing?

<p>It is routed to the shell side of E-330A/B for cooling.</p> Signup and view all the answers

What happens to any entrained liquid at D-330?

<p>It is removed from the overhead vapor stream.</p> Signup and view all the answers

What is the fate of most of the vapor after D-330?

<p>Most of the vapor is routed to E-373 in the Deethenizer System.</p> Signup and view all the answers

What process removes aluminum alkyl from the bottom liquid product streams?

<p>The Saturate Reduction System.</p> Signup and view all the answers

What is the purpose of routing excess vapor from D-330 back to D-110?

<p>It is recycled as ethylene for reuse in the Ethylene Feed Section.</p> Signup and view all the answers

What type of equipment is prone to issues due to the presence of aluminum alkyls?

<p>Downstream equipment used in ethylene processing.</p> Signup and view all the answers

Study Notes

Reactor Effluent Processing

  • Effluent exits through a common header and is directed to D-310A/B (Reactor Effluent Separators).
  • D-310A/B separates the effluent into an overhead vapor recycle ethylene stream and a bottom liquid product stream containing NAO (Navigated Aqueous Organic) and catalyst.

TEA Scrubber Operations

  • Overhead vapor ethylene stream is routed to T-330 (TEA Scrubber) for treatment.
  • T-330 uses a C10-C12 stream from E-426 (C8 Tower Bottoms Cooler) to scrub vaporized or entrained aluminum alkyls, preventing ethylene polymerization and potential downstream plugging.

Saturate Reduction System

  • Bottom liquid from D-310A/B is transferred to the Saturate Reduction System for aluminum alkyl removal.

Ethylene Recycling

  • Overhead vapor from T-330 is cooled in E-330A/B (Ethylene Recycle Coolers) before proceeding to D-330 (H.P. Recycle Knock-out Drum).
  • D-330 separates any entrained liquids from the vapor stream.

Vapor Stream Distribution

  • The vapor from D-330 splits into two streams:
    • Most is directed to E-373 (Purge Gas Heater) within the Deethenizer System.
    • The excess vapor is recycled back to D-110 (Charge Gas Compressor Suction Drum) as recycled ethylene in the Ethylene Feed Section.

Caustic Wash Processing

  • Bottom liquid product streams from both T-330 and D-330 are sent to T-340 (Caustic Wash Vapor Scrubber) for further processing.

Reactor Effluent Processing

  • Effluent exits through a common header and is directed to D-310A/B (Reactor Effluent Separators).
  • D-310A/B separates the effluent into an overhead vapor recycle ethylene stream and a bottom liquid product stream containing NAO (Navigated Aqueous Organic) and catalyst.

TEA Scrubber Operations

  • Overhead vapor ethylene stream is routed to T-330 (TEA Scrubber) for treatment.
  • T-330 uses a C10-C12 stream from E-426 (C8 Tower Bottoms Cooler) to scrub vaporized or entrained aluminum alkyls, preventing ethylene polymerization and potential downstream plugging.

Saturate Reduction System

  • Bottom liquid from D-310A/B is transferred to the Saturate Reduction System for aluminum alkyl removal.

Ethylene Recycling

  • Overhead vapor from T-330 is cooled in E-330A/B (Ethylene Recycle Coolers) before proceeding to D-330 (H.P. Recycle Knock-out Drum).
  • D-330 separates any entrained liquids from the vapor stream.

Vapor Stream Distribution

  • The vapor from D-330 splits into two streams:
    • Most is directed to E-373 (Purge Gas Heater) within the Deethenizer System.
    • The excess vapor is recycled back to D-110 (Charge Gas Compressor Suction Drum) as recycled ethylene in the Ethylene Feed Section.

Caustic Wash Processing

  • Bottom liquid product streams from both T-330 and D-330 are sent to T-340 (Caustic Wash Vapor Scrubber) for further processing.

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Description

Explore the processes involved in reactor effluent separation, including the routing of vapor and liquid streams. This quiz delves into the functioning of key components like D-310A/B and T-330 in managing ethylene and aluminum alkyls. Enhance your understanding of chemical engineering systems.

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