CAD Meshing and Defeaturing Quiz

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Questions and Answers

What advantage does fillet defeaturing provide before exporting geometry?

  • It simplifies complex designs for easier manufacturing. (correct)
  • It improves the accuracy of CAD simulations.
  • It reduces export file size significantly.
  • It enhances the visual aesthetics of the model.

Which option is stated to be more effective for fillet defeaturing?

  • IGES files
  • Parasolid (correct)
  • Mesh options
  • STEP files

What should be done with small edges when merging CAD faces?

  • They should be ignored during meshing.
  • They enhance the CAD model detail.
  • They are automatically suppressed while meshing. (correct)
  • They must be manually suppressed.

What is the first step in the CAD-based workflow described?

<p>Import Parasolid (B)</p> Signup and view all the answers

What tool is suggested to identify an adequate element size for meshing?

<p>Measure tool (D)</p> Signup and view all the answers

What is the purpose of filling missing faces in a Parasolid body?

<p>To guarantee a closed volume for simulations. (C)</p> Signup and view all the answers

Which type of mesh is mentioned specifically for a body Carrier in the meshing process?

<p>Tri6 Mesh (B)</p> Signup and view all the answers

What follows after modifying the assembly in the CAD-based workflow?

<p>Shell/Volume Mesh (B)</p> Signup and view all the answers

What is the primary function of the Connect|Shared option?

<p>To isolate shared faces in a mesh assembly (C)</p> Signup and view all the answers

When would you use the one-click approach for meshing?

<p>When confident the assembly operation will work (D)</p> Signup and view all the answers

What must be enabled to create shared faces during meshing for a Parasolid assembly?

<p>Create matching mesh (Parasolid) (A)</p> Signup and view all the answers

What happens to shared faces if the Connect|Separate option is used?

<p>They convert into congruent non-connected pairs (C)</p> Signup and view all the answers

What is the result of toggling CTRL+3 in the mesh body tool?

<p>Isolates non-manifold edges (B)</p> Signup and view all the answers

What is recommended for small holes during mesh quality considerations?

<p>They should be removed if they are not needed. (A)</p> Signup and view all the answers

After meshing a Parasolid assembly, what is the next step mentioned in the process?

<p>Perform quality cleanup (B)</p> Signup and view all the answers

Which of the following states is true when using the connected assembly?

<p>It is prepared for further processing like quality cleanup (D)</p> Signup and view all the answers

What is a common issue associated with removing fillets?

<p>It can create fictive stress-hotspots along sharp edges. (A)</p> Signup and view all the answers

What should be done first before utilizing the one-click workflow for meshing?

<p>Select the bodies for meshing (C)</p> Signup and view all the answers

Which selection method helps in finding cylinders in the modeling environment?

<p>Circular selection filter with identical faces. (C)</p> Signup and view all the answers

What is the primary purpose of using RBE3 elements in 1D Bolt Modeling?

<p>To transfer loads without increasing stiffness (D)</p> Signup and view all the answers

Why are chamfers generally easier to work with regarding mesh quality?

<p>They typically introduce fewer problems with mesh quality. (D)</p> Signup and view all the answers

In 1D Bolt Modeling, how should the bolt shaft be represented?

<p>With at least 2 bar elements (D)</p> Signup and view all the answers

What option should be used to preserve the shape of adjacent faces when dealing with small chamfers?

<p>Retain them to maintain adjacent face integrity. (C)</p> Signup and view all the answers

Which of the following methods is NOT used for modeling 1D bolts?

<p>Complex 3D Solid Bolt modeling (B)</p> Signup and view all the answers

When is it acceptable to defeature fillets in modeling tasks?

<p>Only if explicitly required by the modeling task. (D)</p> Signup and view all the answers

What does utilizing the 'Select Features' option help achieve?

<p>It helps in pinpointing specific modeling features efficiently. (B)</p> Signup and view all the answers

What key aspect is defined between the bar elements to simulate bolt tension in 1D modeling?

<p>Pretension Load (B)</p> Signup and view all the answers

What is true about the removal of holes in terms of mesh quality?

<p>Removing unnecessary holes improves mesh quality. (B)</p> Signup and view all the answers

In the context of 1D Bolt Modeling, what does RSpider represent?

<p>The average of the bolt head and hole radii (C)</p> Signup and view all the answers

What differentiates the Automatic Bolt modeling from other methods?

<p>It utilizes template-based imports (D)</p> Signup and view all the answers

When modeling a Quick 1D Bolt with pretension, what specific load configuration is involved?

<p>Pretension Force is involved (C)</p> Signup and view all the answers

Which type of elements is recommended for transferring loads in the bolt head?

<p>RBE3 elements (D)</p> Signup and view all the answers

Which of the following is a course offered under Altair SimLab?

<p>Altair SimLab Automation (Python) (C)</p> Signup and view all the answers

What type of analysis is included in the Structural Analysis offerings of Altair SimLab?

<p>Static and Dynamic Structural Linear Analysis (A)</p> Signup and view all the answers

Which SimLab solution is specifically focused on electronics?

<p>Altair SimLab – Electronics (C)</p> Signup and view all the answers

What type of simulation is provided under the solutions offered by Altair SimLab related to impact scenarios?

<p>Drop Test and Impact Test Simulation (D)</p> Signup and view all the answers

Which of these topics is NOT a part of the general solutions offered by Altair SimLab?

<p>Geometric Dimensioning and Tolerancing (D)</p> Signup and view all the answers

What must be created before using Altair Solvers?

<p>A solution setup (B)</p> Signup and view all the answers

Which of the following is true regarding LBCs when using a solution?

<p>LBCs are added to the current solution (A)</p> Signup and view all the answers

What is the difference in handling entity sets with and without a solution?

<p>Entity sets are only created automatically when a solution is defined (B)</p> Signup and view all the answers

What happens to LBCs in the absence of a solution?

<p>They are added to the LBC Browser (B)</p> Signup and view all the answers

Which solvers require a solution to be created first?

<p>OptiStruct and Radioss (B)</p> Signup and view all the answers

How are contacts set up if an entity based creation is used?

<p>Set pairs are created for contacts (D)</p> Signup and view all the answers

What is the outcome of exporting mesh without a solution?

<p>Mesh information is limited to the LBC Browser (C)</p> Signup and view all the answers

What is common between Ansys, Marc, and Nastran in the context of solver setup?

<p>They can be set up directly without creating a solution (C)</p> Signup and view all the answers

Flashcards

Removing Small Holes

Removing small holes from a model can improve mesh quality, but it's important to consider whether they are essential.

Chamfers vs. Holes

Chamfers, instead of holes, are generally preferred for better mesh quality.

Removing Small Chamfers

Small chamfers may be removed in modeling to preserve the shape of adjacent faces.

Selecting Holes and Chamfers

Use the "Circular Selection Filter" and "Identical Faces" options to select holes or chamfers efficiently.

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Finding Holes and Chamfers

The "Find Holes" and "Find Chamfers" commands help to locate these features easily.

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Removing Fillets

Removing fillets can sometimes create artificial stress concentrations, which might not be accurate.

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When to Remove Fillets

Removing fillets is not generally recommended unless explicitly required by the modeling task.

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Selecting Fillets

The "Fillet Selection Filter" helps select all fillets in a model for further analysis.

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Connect|Shared

A feature in meshing software that enables the merging of individual bodies into a single connected mesh.

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Connect|Separate

An operation in meshing software where individual bodies are meshed separately without creating shared faces. This leads to a separate mesh for each body.

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Create matching mesh (Parasolid)

A feature in meshing software that automatically creates shared faces between bodies in a Parasolid assembly, simplifying the mesh generation process.

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Non-manifold edges

The edges of shared faces in a mesh, indicating where multiple bodies connect.

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Mesh based assembly

The process of preparing a mesh for further analysis, such as volume mesh generation or quality cleanup.

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CTRL+3 toggles ON/OFF non-manifold edges

A feature in meshing software that allows users to visualize non-manifold edges, which are edges where shared faces meet. It helps users understand the connections between different bodies in a mesh.

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Unmerge Mesh Body

A process of separating a meshed body into its original individual components. This essentially restores the original body structure.

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Connected assembly

The stage after meshing where the connected assembly is ready for further analysis, such as volume mesh generation and quality cleanup.

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Fillet Defeaturing

Removing fillets (rounded edges) from a CAD model, before exporting the geometry. This is often more efficient to perform in the design software than during the meshing process.

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Suppressed CAD Edges

A function available in some meshing software that automatically removes small edges during the mesh generation process. This helps create cleaner and smoother meshes.

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Shell / Volume Mesh

A key step in the meshing process involving applying a mesh to a CAD model. This mesh can be either surface-based (shell) or volume-based.

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CAD Model Cleanup

The process of preparing a CAD model for meshing, including removing unnecessary features, cleaning up geometry errors, and identifying appropriate mesh parameters.

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Connections

The process of defining how different parts of the CAD model interact with each other in a finite element analysis (FEA) simulation.

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Solution Setup

The process of setting up the simulation parameters, including the type of analysis, the applied loads, and the material properties, for a finite element analysis (FEA).

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2D Meshing

Generating a simplified 2D mesh representation of the body with triangular elements, which is commonly used for structural analysis.

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Mesh Size

The size of the elements used in the mesh generation process, which influences the level of detail in the simulation.

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What is Altair SimLab?

A software suite for simulation and analysis, offering various modules for structural analysis, fluid dynamics, and more.

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What are Altair SimLab Courses?

A collection of courses designed to teach you how to use Altair SimLab for meshing, modeling, and various engineering simulations.

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What are Altair SimLab Solutions?

Modules of Altair SimLab that are designed to solve specific types of engineering problems.

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What is Structural Analysis?

A type of analysis used to understand the behavior of objects or structures under applied forces or loads. Often used in the design process to ensure stability and prevent failure.

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What is Altair SimLab - Structural Analysis?

A module within Altair SimLab that provides tools to perform structural analysis tasks, such as finding stress points, displacements, and overall stiffness.

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1D Bolt Modeling

A simplified representation of a bolt in a finite element model using bar elements and an RBE3 element for the bolt head. Used to reduce model complexity and computational time. It's ideal for noise, vibration, and harshness (NVH) analysis.

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Bolt Head RBE3

A type of 1D bolt model where the bolt head is represented by an RBE3 element (a rigid body element) to connect the bolt to the surrounding structure.

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Bolt Shaft Bar Elements

A 1D bolt model where the bolt shaft is represented by bar elements, which have properties like stiffness and material. These elements simulate the length of the bolt.

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Pretension Load

Applying a force to the bar elements that simulate the bolt to represent the tension within the bolt. It's a critical part of accurately modeling the bolt's effect on the structural behavior.

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Advanced 1D Bolt

An advanced 1D bolt modeling technique where the bolt is divided into sections (head, thread, connection) for more accurate representation, especially when dealing with complex bolt configurations.

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Automatic 1D Bolt

A method to automatically generate 1D bolts using pre-defined templates that define the bolt geometry and properties. Templates save time and ensure consistency in bolt modeling.

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3D Bolt Modeling

A simplified representation of a bolt in a finite element model, where the bolt is treated as a solid object with a 3D mesh of elements. It offers more detailed representation of the bolt's geometry and behavior.

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3D Bolt Template/Pattern Based

Refers to the process of automatically generating 3D bolt models based on predefined templates or patterns, which can improve efficiency and consistency.

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AMDC Material/Properties

Properties are required for non-default element types, like shells, in Altair's AMDC database.

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AMDC Material/Property Browser

The 'Browser' in AMDC is used to manage and view created materials and properties.

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LBC Creation (Load Boundary Conditions)

Defining loads and constraints on the assembly before exporting to the solver.

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LBC Creation with and without a Solution

LBCs are added to the current solution in AMDC if a solution is defined. Otherwise, they are added to the LBC Browser.

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Load Cases in AMDC

Load Cases are defined in AMDC to represent different scenarios for analysis. They are associated with a specific solution.

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Entity Sets in AMDC

Entity Sets are collections of elements or nodes used for applying LBCs or defining contacts.

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Solver Settings in AMDC

Solver Settings in AMDC are used to configure specific parameters for the target solver.

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AMDC Mesh Export/Solver Deck Creation

The process of exporting the mesh and generating the solver deck from AMDC.

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Study Notes

Altair SimLab - Meshing and Modeling Course

  • The course provides training on meshing and modeling using Altair SimLab, version v2022.3.
  • The course agenda covers getting started, model management, CAD-based vs. mesh-based editing, stage 1 (CAD-based modeling), stage 2 (mesh-based modeling, Extra tools), stage 3 (assembly and connections)

Getting Started

  • The course will differentiate between CAD-based and mesh-based editing.

Model Management

  • Covers CAD-based assembly.
  • Covers mesh-based assembly.
  • Covers bolt modeling.
  • Covers contact modeling.

Stage 1: CAD Based Modeling

  • 1.1 CAD Based Defeaturing
    • Simplifying CAD geometry is an operation that is often not needed.
    • Logos/part numbers are recommended to be removed during defeaturing.
    • Small holes may be necessary to remove sometimes.
    • Chamfers and fillets are typically not needed but sometimes are.
  • 1.2 Fundamentals of Meshing
    • Not detailed further

Stage 2: Mesh Based Modeling

  • 2.1 Mesh Controls, Mesh Templates
    • Details on mesh controls for managing mesh density, quality, and structure.
  • 2.2 Mesh Editing and Cleanup
    • Techniques for mesh editing and cleanup

Stage 3: Assembly and Connections

  • Procedures for assembling and connecting components.

Parasolid CAD Defeaturing

  • Simplifying CAD geometry is described an operation that is sometimes unnecessary.
  • Removing logos/part numbers is usually recommended.
  • Removing small holes is sometimes needed.
  • Removing chamfers and fillets is often not needed.

CAD-Based Workflow

  • Importing Parasolid files
  • Modifying the model
  • Creating a shell/volume mesh
  • Performing cleanup of connections
  • Solution setup
  • Generating results

1.1 CAD Based Defeaturing

  • Details on how to properly defeaturing CAD objects using Altair SimLab

Geometry Editing: CAD-Based vs Mesh-Based

  • CAD Based (Stage 1):
    • Works better and quicker
    • Can be combined with Mesh Editing
    • CAD translation may cause problems.
  • Mesh Based (Stage 2):
    • Allows native CAD formats, with no translation
    • It may require cleanup to repair modified mesh.

Mesh-Based Workflow

  • Importing CAD data
  • Creating surface mesh
  • Creating volume mesh
  • Connections
  • Solution SetUp
  • Results
  • Cleanup

2.1 Mesh Controls, Mesh Templates

  • The density, quality, and structure of the mesh can be controlled using Mesh Controls, usually defined on entities in CAD, but sometimes on FE entities too, especially when remeshing.
  • Mesh controls only impact the specified body.

2.2 Mesh Editing and Cleanup

  • This stage covers techniques to refine and optimize the mesh.

Local Remeshing

  • Methods available to refine the mesh locally according to the specific requirements of a component.

3.2 Mesh Based Assembly

  • Procedures for assembling components using the mesh data.

Join Operations

  • How to join mesh-based entities.

3.3 Connectors and Bolts

  • Details about various types of connectors and creating them (including Rigid, Bar Element, Bush, Spring, Damper, MPCs, Joint, Gap Element, Plot Element, Matrix Element).

3.4 Contacts

  • With and without a solution.
    • Solution: for OptiStruct, Radioss, ABAQUS, PERMAS
    • Without Solution: for ADVC, Nastran, Ansys

Export Mesh / Write Solver Deck

  • Process of exporting the mesh data and preparing it for use by the solver.

Result Mapping

  • Tools to map results generated by a simulation as loads in a new or existing solution.

Refinement from Hot Spot

  • Techniques for improving mesh refinement for components experiencing high stress concentrations.

Result Tools for Powertrain

  • Tools for particular purposes, such as bore distortion and valve seat distortion analysis.

Solver Deck Creation

  • Details on how various solvers (including OptiStruct, Radioss, AcuSolve, nFX, Molding, Flux, ElectroFlo, ABAQUS, Permas, etc.) are incorporated in the software.

Entity Sets

  • Procedures for creating and using entity sets to simplify complex model handling for results visualization, contact definitions, etc.

Altair SimLab Courses

  • Offers general courses, structural analysis, NVH, acoustical optimization, drop test & impact test simulations, and courses on various types of physics problems (electronics, injection-molding, CFD, nFX).

Working with Results

  • Description of the processes used to analyze the results of a simulation.

Additional Information

  • Relevant websites, further study materials, and help resources are available for learning more.

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