Branding Details on Wheels and Axles
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Questions and Answers

What does the marking 'UT' signify in the context of wheel and axle maintenance?

  • Upper Torque
  • Under Temperature
  • Universal Testing
  • Ultrasonic Testing (correct)
  • Where should permanent markings be made on bearings that have been serviced?

  • On the cup/outer ring inner diameter (correct)
  • On the bearing's exterior
  • On the housing unit
  • On the outer ring's surface
  • What aspect must the examining workshops maintain records of for axles tested?

  • Employee performance records
  • Supplier quality audits
  • All particulars of axle marking (correct)
  • Weather conditions during testing
  • Which stage must be completed before stamping the marking on the inner hub fillet?

    <p>After the surface is ground properly</p> Signup and view all the answers

    What does the document imply about bearings serviced due to accidents?

    <p>They must be marked permanently on specific parts.</p> Signup and view all the answers

    Which of the following details is NOT required to be maintained by the examining workshops?

    <p>Weight of the axle</p> Signup and view all the answers

    Which elements are included in the particulars to be maintained for ultrasonic testing of axles?

    <p>Part number and consecutive numbers</p> Signup and view all the answers

    What is the primary purpose of the branding detailed in this appendix?

    <p>To ensure safety and traceability during maintenance</p> Signup and view all the answers

    What is NOT an example of when a bearing needs to be marked permanently?

    <p>Following a routine maintenance check</p> Signup and view all the answers

    Where should markings related to ultrasonic testing be applied?

    <p>On the inner hub fillet</p> Signup and view all the answers

    What is indicated by the 'UT' marking on axles?

    <p>Ultrasonic testing of axles</p> Signup and view all the answers

    What is the required action for bearings serviced during POH?

    <p>They have to be permanently marked on the cup's inner diameter</p> Signup and view all the answers

    What must be done to the surface before stamping the marking on the inner hub fillet?

    <p>It must be ground properly</p> Signup and view all the answers

    Which of the following is NOT a detail that examining workshops must maintain regarding axles?

    <p>Owner's name</p> Signup and view all the answers

    After which event should bearings be marked permanently?

    <p>Following servicing during POH</p> Signup and view all the answers

    What element is essential for markings during ultrasonic testing of axles?

    <p>The part number associated with the axle</p> Signup and view all the answers

    Which detail related to axles must be recorded in registers maintained by the workshops?

    <p>Year of manufacture of the axle</p> Signup and view all the answers

    What should NOT be done with bearings that experienced a hot box incident?

    <p>They should be discarded immediately</p> Signup and view all the answers

    Which statement is correct regarding the maintenance of particulars for tested axles?

    <p>The particulars must be well-documented and maintained accurately</p> Signup and view all the answers

    What is the purpose of stamping markings cold on the inner hub fillet?

    <p>To permanently indicate testing and servicing</p> Signup and view all the answers

    What is indicated by the marking stamped cold on the inner hub fillet?

    <p>Bearing manufacturer's initials</p> Signup and view all the answers

    Which detail must be permanently marked on bearings serviced due to a hot box incident?

    <p>Outer ring inner diameter marking</p> Signup and view all the answers

    What process should be completed before applying the permanent marking on the bearing?

    <p>Surface grinding</p> Signup and view all the answers

    Who is responsible for maintaining records of axles tested for ultrasonic testing?

    <p>Examining workshops</p> Signup and view all the answers

    What type of markings must be kept by examining workshops for axles tested?

    <p>Particulars like part number and contract number</p> Signup and view all the answers

    Which marking indicates ultrasonic testing has been performed on an axle?

    <p>UT</p> Signup and view all the answers

    Where should the marking for ultrasonic testing be applied?

    <p>On the wheel hub</p> Signup and view all the answers

    Which aspect is essential for ensuring proper branding on bearings?

    <p>Legibility and permanence of marking</p> Signup and view all the answers

    What happens to bearings that undergo servicing due to accidents?

    <p>They are marked permanently</p> Signup and view all the answers

    What is one of the first steps in the axle testing process?

    <p>Surface grinding</p> Signup and view all the answers

    What must be done after the surface is properly ground on the inner hub fillet?

    <p>Stamp the marking cold.</p> Signup and view all the answers

    Which marking indicates that ultrasonic testing has been performed on an axle?

    <p>UT marking</p> Signup and view all the answers

    What information must be maintained by the examining workshops regarding axle markings?

    <p>All particulars like part number and manufacturers initials.</p> Signup and view all the answers

    When should bearings be permanently marked according to the guidelines?

    <p>When serviced due to specific incidents like accidents.</p> Signup and view all the answers

    What detail is NOT necessary for ultrasonic testing markings of axles?

    <p>Color of the marking.</p> Signup and view all the answers

    Which action is required for bearings that have been serviced during a POH?

    <p>They should be marked permanently.</p> Signup and view all the answers

    What is the purpose of recording the particulars of axles tested?

    <p>To ensure compliance and traceability.</p> Signup and view all the answers

    Where should the permanent markings on bearings be placed?

    <p>On the straight portion between the raceways.</p> Signup and view all the answers

    What is required of the examining workshops in regards to ultrasonically tested axles?

    <p>They must maintain a proper register of particulars.</p> Signup and view all the answers

    What does the marking 'UT' specifically refer to?

    <p>Testing technique used.</p> Signup and view all the answers

    What is the primary information required to be recorded by the examining workshops for axles tested?

    <p>The I.R part number and the manufacturer's initials</p> Signup and view all the answers

    Which of the following describes the process to be followed before stamping the marking on the inner hub fillet?

    <p>The surface must be properly ground</p> Signup and view all the answers

    What does the marking stamped cold on the inner hub fillet signify?

    <p>The axle has passed ultrasonic testing</p> Signup and view all the answers

    When should a bearing be permanently marked according to the guidelines?

    <p>Only if it has been serviced during POH or due to incidents</p> Signup and view all the answers

    Which marking detail is NOT necessary for ultrasonic testing of axles?

    <p>Name of the technician on-site</p> Signup and view all the answers

    In which specific part of the bearing should permanent markings be made?

    <p>On the inner diameter of the cup/outer ring</p> Signup and view all the answers

    What is a necessary action concerning bearings that have been affected by a hot box incident?

    <p>They must be permanently marked on the cup/outer ring</p> Signup and view all the answers

    Which statement is correct regarding the storage of records related to axle markings?

    <p>They must be maintained properly by the workshops</p> Signup and view all the answers

    What must be done prior to applying the marking on the inner hub fillet?

    <p>The surface must be ground properly.</p> Signup and view all the answers

    Which detail is essential for maintaining records of axles tested by workshops?

    <p>The manufacturer's initials.</p> Signup and view all the answers

    What does the term 'rediscing' refer to in the context of bearing servicing?

    <p>Repairing or replacing parts of the bearings.</p> Signup and view all the answers

    Which of the following markings indicates that ultrasonic testing was performed on axles?

    <p>UT</p> Signup and view all the answers

    What specific information should be included in the register for ultrasonic tested axles?

    <p>Contract number and consecutive numbers.</p> Signup and view all the answers

    Where should the permanent markings be placed on serviced bearings?

    <p>On the inner diameter of the cup.</p> Signup and view all the answers

    What indicates that a bearing has been serviced due to a hot box incident?

    <p>Permanent and legible marking.</p> Signup and view all the answers

    Which marking must be cold-stamped on the inner hub fillet?

    <p>Marking for ultrasonic testing.</p> Signup and view all the answers

    What does the note indicating 'UT' signify in wheel and axle maintenance?

    <p>Ultrasonic Testing</p> Signup and view all the answers

    How should the markings on bearings that have been serviced be applied?

    <p>Stamped cold on the Cup/Outer ring</p> Signup and view all the answers

    What must be maintained by the examining workshops regarding axles that have undergone ultrasonic testing?

    <p>Particulars of axle marking</p> Signup and view all the answers

    What must be completed before stamping the marking on the inner hub fillet?

    <p>The surface must be ground properly</p> Signup and view all the answers

    Which detail is NOT required to be stamped on the inner hub fillet?

    <p>Bearing temperature range</p> Signup and view all the answers

    In which part of the bearing should permanent markings for serviced items be placed?

    <p>Inner diameter on the straight portion</p> Signup and view all the answers

    What information is crucial for maintaining records of axles tested by workshops?

    <p>Marking particulars of axles</p> Signup and view all the answers

    What should NOT be done with bearings that have experienced a hot box incident?

    <p>They should be immediately replaced</p> Signup and view all the answers

    Study Notes

    Branding Details on Wheels and Axles

    • Wheel Details: Stamped or marked on the outer face of the wheel rim (rough or finished). For LHB coaches, stamping on the outer hub face. Additional markings (S.No. 1-4) on the outer hub fillet.
    • Wheel Centre Details: Cold stamped or electrically etched on outer hub face at specific locations.
    • Axle Details: Stamped or electrically etched on both ends (5 mm letters for rough/finished axles; 10 mm if forged).
    • Assembly Details: Marked on the outer face of the wheel/wheel centre hub (10 mm letters).
    • PCD of Stamping: Different wheel types have different PCD (Pitch Circle Diameter) for stamping on rims. Example: WTAC3-0-2-301, T-0-2-622 for coaching wheels have 788mm PCD.
    • Additional Marking (X): Required for LHB coach wheels.
    • Mandatory Markings: All specified markings on wheels, wheel centers, and axles are mandatory. Locations are indicated.

    Outer Ring Marking

    • Reconditioning/Remanufacturing: "R" encircled marking must be on the inner diameter of the outer ring (straight portion).
    • Caution: Avoid damaging the raceways when marking.
    • Marking Method: Suitable scribing tool. Electric etching or steel stamping prohibited.

    Marking of Overhauling Particulars on Backing Ring of CTRB

    • Location: Stamping on backing ring of CTRB.
    • Size: 20 mm letters and numbers.
    • Content: Workshop code, month, and year.
    • Legibility: Stamping must be legible.

    Marking for Ultrasonic Testing of Axles

    • Location: Inner hub fillet.
    • Method: Cold stamping.
    • Content: Railway workshop code, month, year of test (initial of examiner).

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    Related Documents

    Wagon Maintenance Manual PDF

    Description

    This quiz covers the essential branding and marking details for wheels and axles used in LHB coaches. It includes information on stamping, etching, and the specific locations for mandatory markings. Test your knowledge of wheel and axle assembly standards as outlined in technical specifications.

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