Boiler operation and safety: key points

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Questions and Answers

Modulating combustion controls:

  • control the draft and feedwater temperature
  • regulate the fuel and air supplies (correct)
  • regulate the steam and feedwater supply
  • control the oil atomizer

Automatically fired boilers will restart when:

  • the operator has completed the purge
  • a lockout switch has been activated
  • power fails
  • water level has been re-established (correct)

T & P Relief valve provides protection for:

  • over pressure up to 500 kPa and temperature up to 100 °C
  • both over pressure and high water temperature (correct)
  • over pressure or high water temperature (single function only)
  • over pressure up to 100 kPa and temperature under 99 °C

One of the ways to check the pilot flame system on an automatically fired boiler:

<p>Close pilot fuel valves prior to initiating the start-up sequence (C)</p> Signup and view all the answers

Burner Management Systems:

<p>connects the fuel train components with other burner safety controls to organize the boiler safety system (B)</p> Signup and view all the answers

Which of the following item is not required for a steam power boiler?

<p>boiler drum vent valve (B)</p> Signup and view all the answers

The purpose of the _____ on top of the spindle above the spring of a PRV is to prevent the spring tension from accidental adjustment:

<p>jam nut / lock nut</p> Signup and view all the answers

All boiler fittings must meet required service designation; and made for the following conditions:

<p>operating temperature &amp; pressure and material compatibility (C)</p> Signup and view all the answers

A blowdown ring on a safety valve is use to:

<p>adjust the blowdown differential by varying the size of the huddling chamber (A)</p> Signup and view all the answers

The type of combustion fuel control frequently used on a small package boiler, is a/an:

<p>on and off control (B)</p> Signup and view all the answers

A flame relay in a simple burner management system (BMS) detects and amplify the flame signal, and permits the:

<p>SSOV to remain energized. (D)</p> Signup and view all the answers

The air released from the water in the closed expansion tank type hot water heating system is directed to the:

<p>expansion tank (D)</p> Signup and view all the answers

Modulating combustion control on a heating boiler accomplished by:

<p>changing the amount of fuel and air to the burner (C)</p> Signup and view all the answers

Fuel gas piping must be sized properly to ensure:

<p>the required supply delivery is maintained (A)</p> Signup and view all the answers

For boilers that are not under continuous supervision, the gauge glass is often fitted with _____ to prevent steam/water escaping in the event accidental breakage:

<p>safety shut-off gauge valves</p> Signup and view all the answers

On low pressure steam boilers, the boiler outlet valves are usually:

<p>gate valves because of their low resistance to flow (B)</p> Signup and view all the answers

One of the possible causes for a safety relief valve to weep is:

<p>that it has damaged seating surfaces (C)</p> Signup and view all the answers

During warmup of a cold hot-water boiler, excessive pressure build-up is prevented by:

<p>an expansion tank (C)</p> Signup and view all the answers

In a hot water heating system equipped with a closed expansion tank, if the system is completely filled with the temperature raised to the point of excessive expansion:

<p>the pressure build-up opens the safety relief valve (C)</p> Signup and view all the answers

All boilers having a fixed water level must have at least:

<p>two gage glasses (B)</p> Signup and view all the answers

A closed expansion tank is usually equipped with a:

<p>gauge glass (C)</p> Signup and view all the answers

Which of the following item is not required for a hot water heating system?

<p>air separator (B)</p> Signup and view all the answers

One of the possible causes for safety relief valves to weep on a hot water heating system is:

<p>a waterlogged hot water heating system (C)</p> Signup and view all the answers

If the pressure relief valve continues to discharge after the try lever test:

<p>operate the try lever 2 or 3 times to clear the valve disc (B)</p> Signup and view all the answers

What is often described as the Power Engineer's primary_job?

<p>maintaining boiler water level (A)</p> Signup and view all the answers

The main controlling device used with an on/off combustion fuel control with a steam boiler is a _____ sensing element.

<p>pressure (A)</p> Signup and view all the answers

Flashcards

Modulating Combustion Controls

Controls fuel and air supplies to maintain desired steam pressure and efficiency.

Automatic Boiler Restart

The boiler restarts automatically once the water level is re-established.

T&P Relief Valve Purpose

T&P relief valves protect against both excessive pressure and high temperature.

Checking Pilot Flame System

Closing the pilot fuel valves prior to initiating start-up checks the pilot flame system.

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Burner Management System (BMS)

Burner Management Systems connect fuel train components with burner safety controls.

Signup and view all the flashcards

Unnecessary Item for Steam Boiler

A boiler drum vent valve is not required for a steam power boiler.

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PRV Spindle Protection

A jam nut or lock nut prevents accidental spring tension adjustments on a PRV.

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Boiler Fitting Requirements

All boiler fittings must meet required service designation and working conditions. They must be rated for operating temperature, pressure, and material compatibility.

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Blowdown Ring Function

A blowdown ring adjusts blowdown differential by changing the huddling chamber size.

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Small Boiler Combustion Control

On and off control is frequently used on a small package boiler.

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Flame Relay Purpose

In a BMS, a flame relay detects/amplifies the flame signal, allowing SSOV to remain energized.

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Expansion Tank (Closed System)

Air released is directed to the expansion tank.

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Modulating Combustion Control Action

Modulating combustion control changes fuel/air amount to the burner.

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Boiler Outlet Valves

Boiler outlet valves are usually gate valves because of their low resistance to flow.

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Power Engineer's Primary Task

Maintaining boiler water level is often described as the power engineer's primary job.

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Study Notes

  • Modulating combustion controls regulate the fuel and air supplies
  • Automatically fired boilers restart when the water level has been re-established
  • The T & P Relief valve provides protection for both over pressure and high water temperature
  • One way to check the pilot flame system on an automatically fired boiler is to close pilot fuel valves prior to initiating the start-up sequence
  • Burner Management Systems connect the fuel train components with other burner safety controls to organize the boiler safety system
  • A boiler drum vent valve is not required for a steam power boiler
  • The purpose of the jam nut / lock nut on top of the spindle above the spring of a PRV is to prevent the spring tension from accidental adjustment
  • All boiler fittings must meet required service designation, and be compatible with operating temperature & pressure and material
  • A blowdown ring on a safety valve adjusts the blowdown differential by varying the size of the huddling chamber
  • The type of combustion fuel control frequently used on a small package boiler is the on and off control
  • A flame relay in a simple burner management system (BMS) detects and amplifies the flame signal, and this permits the SSOV to remain energized
  • The air released from the water in the closed expansion tank type hot water heating system is directed to the expansion tank
  • Modulating combustion control on a heating boiler is accomplished by changing the amount of fuel and air to the burner
  • Fuel gas piping must be sized properly to ensure the required supply delivery is maintained
  • For boilers that are not under continuous supervision, the gauge glass is often fitted with safety shut-off gauge valves to prevent steam/water escaping in the event of accidental breakage
  • On low pressure steam boilers, the boiler outlet valves are usually gate valves because of their low resistance to flow
  • One of the possible causes for a safety relief valve to weep is that it has damaged seating surfaces
  • During warmup of a cold hot-water boiler, excessive pressure build-up is prevented by an expansion tank
  • In a hot water heating system equipped with a closed expansion tank, if the system is completely filled with the temperature raised to the point of excessive expansion, the pressure build-up opens the safety relief valve
  • All boilers having a fixed water level must have at least one gage glass
  • A closed expansion tank is usually equipped with a gauge glass
  • An air separator is not required for a hot water heating system
  • One of the possible causes for safety relief valves to weep on a hot water heating system is a waterlogged hot water heating system
  • If the pressure relief valve continues to discharge after the try lever test, operate the try lever 2 or 3 times to clear the valve disc
  • Maintaining boiler water level is often described as the Power Engineer's primary job
  • The main controlling device used with an on/off combustion fuel control with a steam boiler is a pressure sensing element

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