Boiler Controls and Safety

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Questions and Answers

High limit temperature controls:

  • shut off the fuel if the water temperature is too high (correct)
  • increase air-flow to the boiler if temperature limits are exceeded
  • are required on steam boilers
  • are required under Section II of the ASME Codes

The fitting attached between a high-pressure steam boiler and the pressure steam gauges consists of the following:

  • check valve, steam trap, and steam separator
  • steam accumulator, water trap, and steam purifier
  • drain valve, level indicator, and moisture separator
  • test connection, syphon, and isolation valve (correct)

One of the possible causes for a safety relief valve to weep is:

  • too many safety valves are in service
  • the expansion tank is half full
  • too much air in the system
  • that it has damaged seating surfaces (correct)

A leveling indicator is found on a/an:

<p>Two-Position Mercury pressure controls (D)</p> Signup and view all the answers

Automatically fired boilers will restart when:

<p>water level has been re-established (A)</p> Signup and view all the answers

Operating controls on heating boilers control:

<p>the firing of the boiler (A)</p> Signup and view all the answers

A gauge glass shows a clear liquid as being very dark is the _____ gauge glass:

<p>reflex (A)</p> Signup and view all the answers

Boiler programming controls:

<p>are interconnected with the Low Water Cutoff (B)</p> Signup and view all the answers

Hot water boilers have stop valves in their inlet and outlet piping:

<p>so that the boiler can be drained without draining the system (D)</p> Signup and view all the answers

A pressure or altitude gauge for a hot water boiler:

<p>does not require a syphon (D)</p> Signup and view all the answers

T & P Relief valve provides protection for:

<p>both over pressure and high water temperature (A)</p> Signup and view all the answers

The temperature indicator of a hot water boiler should indicate water temperature:

<p>at the boiler outlet (A)</p> Signup and view all the answers

Modulating burner controls operate by regulating:

<p>fuel flow and air flow (C)</p> Signup and view all the answers

The infrared scanner should be mounted in such a way that its temperature will not exceed:

<p>50°C (B)</p> Signup and view all the answers

Burner Management Systems:

<p>connects the fuel train components with other burner safety controls to organize the boiler safety system (C)</p> Signup and view all the answers

If the pressure relief valve continues to discharge after the try lever test:

<p>operate the try lever 2 or 3 times to clear the valve disc (B)</p> Signup and view all the answers

The purpose of the stop valve in the boiler feedwater piping is to:

<p>isolate the boiler from feedwater line for maintenance and repair (B)</p> Signup and view all the answers

To ensure consistent operation and proper valve disc seating, safety valves fit with:

<p>top &amp; bottom guides (C)</p> Signup and view all the answers

All boilers having a fixed water level must have at least:

<p>one gage glass (D)</p> Signup and view all the answers

If, for any reason, the burner should go out during normal operation:

<p>the fuel to the burner should be shut off immediately (D)</p> Signup and view all the answers

The purpose of a low water fuel cut-off is to shut of the:

<p>fuel supply when the water level gets too low (B)</p> Signup and view all the answers

A float operated boiler level control:

<p>is often used on small boilers (B)</p> Signup and view all the answers

A blowdown ring on a safety valve is use to:

<p>adjust the blowdown differential by varying the size of the huddling chamber (B)</p> Signup and view all the answers

For hot water boilers operating up to 400 kPa, the higher safety relief valve setting must not exceed the MAWP by:

<p>40 kPa (C)</p> Signup and view all the answers

If a power boiler has 60 m² of heating surface, it must have _____ safety valves:

<p>at least two (B)</p> Signup and view all the answers

To correct pressure cycling due to the narrow cut-in and cut-out set points of a on-off control steam heating boiler:

<p>adjust the differential adjustment screw on the control (D)</p> Signup and view all the answers

A damper positioning switch used on boilers with a high-low fire control has three positions:

<p>automatic, high, and low (D)</p> Signup and view all the answers

Combustion air of burners provided with a mechanical draft must be equipped with a device to _____ the airflow rate and purge duration:

<p>prove (B)</p> Signup and view all the answers

Flashcards

High limit temperature controls

If temperature limits are exceeded, high limit temperature controls shut off the fuel to prevent overheating.

Safety relief valve weeping cause?

A safety relief valve weeps due to damaged surfaces on the valve seating, preventing a tight seal.

Leveling Indicator Location

A leveling indicator is found on Two-Position Mercury pressure controls

Automatic boiler restart condition

Automatically fired boilers restart when the water level has been re-established to ensure safe operation.

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Heating boiler controls

The operations of heating boilers are typically regulated by the burner firing rate to maintain desired output.

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Dark liquid in gauge glass

A gauge glass showing a clear liquid as very dark indicates a reflex gauge glass, utilizing refraction for visibility.

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Boiler programming controls

Boiler programming controls are interconnected with the Low Water Cutoff for safety.

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Hot water boiler stop valves use

Hot water boilers have stop valves in their inlet and outlet piping so the boiler can be drained without draining the system

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Pressure gauge syphon usage

Pressure gauges for hot water boilers don't need a syphon.

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T&P Relief valve protection

T&P Valves provide protection for both over pressure and high water temperature to prevent dangerous situations.

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Hot water boiler temperature indicator location

The temperature indicator of a hot water boiler should indicate water temperature at the boiler outlet.

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Modulating burner controls regulation

Modulating burner controls adjust fuel and airflow to maintain efficient and safe combustion.

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Infrared scanner temperature limit

Infrared scanner temperature limit should not exceed 50°C to avoid damage.

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Burner Management Systems function

Burner Management Systems connect fuel train parts with safety controls.

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Pressure Relief Valve Discharging Action

If the pressure relief valve continues to discharge after the try lever test, operate the try lever 2 or 3 times to clear the valve disc

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Study Notes

  • High limit temperature controls should shut off the fuel if the water temperature is too high.
  • The fitting attached between a high-pressure steam boiler and the pressure steam gauges consists of a test connection, syphon, and isolation valve.
  • One possible cause for a safety relief valve to weep is that it has damaged seating surfaces.
  • A leveling indicator is found on Two-Position Mercury pressure controls.
  • Automatically fired boilers will restart when the water level has been re-established.
  • Operating controls on heating boilers control the firing of the boiler.
  • A gauge glass that shows a clear liquid as being very dark signifies a reflex gauge glass.
  • Boiler programming controls are interconnected with the Low Water Cutoff.
  • Hot water boilers have stop valves in their inlet and outlet piping so that the boiler can be drained without draining the system.
  • A pressure or altitude gauge for a hot water boiler does not require a syphon.
  • A T & P Relief valve provides protection for both overpressure and high water temperature.
  • The temperature indicator of a hot water boiler should indicate water temperature at the boiler outlet.
  • Modulating burner controls operate by regulating fuel flow and air flow.
  • The infrared scanner should be mounted in such a way that its temperature will not exceed 50°C.
  • Burner Management Systems connects the fuel train components with other burner safety controls to organize the boiler safety system.
  • If the pressure relief valve continues to discharge after the try lever test, operate the try lever 2 or 3 times to clear the valve disc.
  • The purpose of the stop valve in the boiler feedwater piping is to isolate the boiler from the feedwater line for maintenance and repair.
  • To ensure consistent operation and proper valve disc seating, safety valves fit with top & bottom guides.
  • All boilers having a fixed water level must have at least one gage glass.
  • If, for any reason, the burner should go out during normal operation, the fuel to the burner should be shut off immediately.
  • The purpose of a low water fuel cut-off is to shut off the fuel supply when the water level gets too low.
  • A float operated boiler level control is often used on small boilers.
  • A blowdown ring on a safety valve is used to adjust the blowdown differential by varying the size of the huddling chamber.
  • For hot water boilers operating up to 400 kPa, the higher safety relief valve setting must not exceed the MAWP by 40 kPa.
  • If a power boiler has 60 m² of heating surface, it must have at least two safety valves.
  • To correct pressure cycling due to the narrow cut-in and cut-out set points of a on-off control steam heating boiler, adjust the differential adjustment screw on the control.
  • A damper positioning switch used on boilers with a high-low fire control has three positions: automatic, high, and low.
  • To ensure consistent operation and proper valve disc seating, safety valves fit with top & bottom guides.
  • Combustion air of burners provided with a mechanical draft must be equipped with a device to prove the airflow rate and purge duration.

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