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Questions and Answers

What are the five "M's" of manufacturing?

  • Money, manpower, machines, materials, and measurement (correct)
  • Management, manpower, machines, materials, and measurement
  • Manpower, machines, materials, measurement, and management
  • Money, management, machines, materials, and measurement

Which of the following is an example of a net shape or near net shape process?

  • Welding
  • Metal casting (correct)
  • Assembly
  • Machining

Which of the following is an example of a net shape or near net shape process?

  • Assembly
  • Machining
  • Welding
  • Metal casting (correct)

Which of the following is NOT a benefit of using net shape or near net shape processes?

<p>More direct labor (A)</p> Signup and view all the answers

What is the difference between allowance and tolerance in engineered components?

<p>Allowance is the permissible deviation from a desired dimension, while tolerance is the intentional difference between the dimensions of two mating parts. (B)</p> Signup and view all the answers

Which of the following is NOT a benefit of using net shape or near net shape processes?

<p>More energy and material waste (C)</p> Signup and view all the answers

What does the IT grade refer to in industrial processes?

<p>The International Tolerance Grade defined in ISO 286. (A)</p> Signup and view all the answers

What is a potential problem with adopting net shape processes for large components?

<p>Problems with repair or replacement (C)</p> Signup and view all the answers

What is a potential issue with adopting net shape processes for large components?

<p>Problems with repair or replacement (A)</p> Signup and view all the answers

What is the relationship between the IT grade and tolerance in industrial processes?

<p>The larger the ITG, the looser the tolerance (C)</p> Signup and view all the answers

What is Ra in typical surface roughness values?

<p>The average roughness value in micro-meters or micro-inches. (C)</p> Signup and view all the answers

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Study Notes

  • The five "M's" of manufacturing are money, manpower, machines, materials, and measurement.
  • Metal shaping has several subdivisions and typical shaping processes.
  • Allowance and tolerance must be specified in engineered components to obtain the desired fit between mating parts.
  • Allowance is the intentional difference between the dimensions of two mating parts, while tolerance is the permissible deviation from a desired dimension.
  • The IT grade refers to the International Tolerance Grade of an industrial process defined in ISO 286.
  • The larger the ITG, the looser the tolerance.
  • An industrial process has an IT Grade associated with it, indicating how precise it is.
  • Typical surface roughness values include Ra, RMS, CLA, Rt, and N.
  • Ra is the average roughness value in micro-meters or micro-inches.
  • Cut-off length is the length required for a sample.

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