Arc Welding Process Quiz
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Questions and Answers

What is the minimum size of metal that arc welding is best suited for?

  • 4 mm (correct)
  • 6 mm
  • 8 mm
  • 2 mm
  • What is the primary purpose of the electrode in the arc welding process?

  • To control the voltage
  • To melt the metal
  • To serve as a filler rod (correct)
  • To create a spark
  • What is the primary factor in determining the heat input in arc welding?

  • Arc length
  • Current or amperage (correct)
  • Electrode angle
  • Arc voltage
  • What is the correct orientation of the plates and axis of the weld in the overhead position?

    <p>Plates and axis vertical, but welding from the underside</p> Signup and view all the answers

    What is the process of fusing metals using the heat of an electric arc?

    <p>Arc welding</p> Signup and view all the answers

    What is the essential factor in proper welding procedures that affects the condition of the weld?

    <p>All of the above</p> Signup and view all the answers

    What is the primary advantage of using small electrodes in welding?

    <p>To achieve low heat input in especial alloy or castings</p> Signup and view all the answers

    In what type of welding is a flux shield used to protect against weather elements?

    <p>FLUX-CORED ARC WELDING (FCAW)</p> Signup and view all the answers

    What is the recommended size of electrodes for overhead welding?

    <p>Less than 5.0 mm in diameter</p> Signup and view all the answers

    What is the primary application of flux-cored arc welding?

    <p>Welding thicker metals</p> Signup and view all the answers

    Why may a small electrode be necessary for the first pass or stringer bead?

    <p>To assure complete fusion at the roots of the joint</p> Signup and view all the answers

    In what position of welding are electrodes smaller by one size than those used for flat position recommended?

    <p>Horizontal</p> Signup and view all the answers

    What is the consequence of using too high current in welding?

    <p>Harmful overheating of the base metal with undercutting</p> Signup and view all the answers

    How does too low current affect welding?

    <p>Little or no penetration</p> Signup and view all the answers

    What is the relationship between the diameter of the core wire and the current required?

    <p>The greater the diameter, the higher the current required</p> Signup and view all the answers

    When welding thick and heavy pieces, what amount of current is generally needed?

    <p>Less current compared to light, thin sections</p> Signup and view all the answers

    Which type of welding position generally requires less current?

    <p>Vertical and overhead positions</p> Signup and view all the answers

    Why is it recommended to use the largest size electrode applicable?

    <p>Economic reasons</p> Signup and view all the answers

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