API Standard 653 Quiz
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Questions and Answers

Which annex provides mandatory requirements for Non-Destructive Examination (NDE) as part of a storage tank standard?

  • Annex R
  • Annex Y
  • Annex G
  • Annex F (correct)
  • What is the primary focus of Annex H, based on its title?

  • Specifications for austenitic stainless steel tanks
  • Procedures for qualifying personnel performing tank bottom examinations
  • Evaluation of storage tanks in comparable operational environments (correct)
  • Guidelines for repairing shell plates with nonmetallic materials
  • Under what condition does Annex J become a mandatory part of the storage tank standard?

  • When austenitic stainless steel is used in tank construction.
  • If specified by the tank owner or purchaser. (correct)
  • For all repairs involving nonmetallic materials.
  • When the tank is intended for high-pressure service.
  • Which annex specifically addresses storage tanks constructed from a combination of stainless and carbon steel materials?

    <p>Annex SC (B)</p> Signup and view all the answers

    What is the primary distinction between Annex F and Annex R in the context of this standard?

    <p>Annex F summarizes examination requirements, while Annex R lists additional resources for inspection. (B)</p> Signup and view all the answers

    What is the primary subject matter addressed in API Standard 653?

    <p>Tank inspection, repair, alteration, and reconstruction. (B)</p> Signup and view all the answers

    Which edition and year of API Standard 653 is indicated as the main version in this document?

    <p>Fifth Edition, 2014 (B)</p> Signup and view all the answers

    Besides the main edition, which of the following indicates updates or revisions to API Standard 653?

    <p>Addendums (C)</p> Signup and view all the answers

    According to the 'Special Notes,' what is the nature of API publications in relation to specific situations?

    <p>They address general problems and require consideration of local laws. (D)</p> Signup and view all the answers

    What is the designated status of using API publications, as stated in the 'Special Notes'?

    <p>Voluntary, unless mandated by third parties or authorities. (C)</p> Signup and view all the answers

    What assurance does API provide regarding the information within its publications, according to the 'Special Notes'?

    <p>API does not make any warranty regarding the accuracy, completeness, or usefulness of the information. (D)</p> Signup and view all the answers

    According to the 'Special Notes', what is API's position on potential infringement of privately owned rights when using their publications?

    <p>API states they are not responsible for potential infringements and do not represent that use will avoid infringement. (C)</p> Signup and view all the answers

    Who is permitted to utilize API publications, as indicated in the 'Special Notes'?

    <p>Anyone desiring to do so. (C)</p> Signup and view all the answers

    Which method is commonly employed for removing shell plate material during tank repair?

    <p>Cutting with a saw or torch (D)</p> Signup and view all the answers

    For what type of repairs are lap-welded patch plates typically considered suitable for application on tank shells?

    <p>For minor repairs and reinforcement around nozzles (B)</p> Signup and view all the answers

    In tank repair, under what circumstances would the utilization of nonmetallic materials be most appropriate?

    <p>For specific types of corrosion or damage where metals are unsuitable (A)</p> Signup and view all the answers

    What is a generally accepted method for addressing defective welds identified in a tank shell?

    <p>Grinding out and re-welding the flawed section (C)</p> Signup and view all the answers

    When adding new shell penetrations to a tank, what is the most critical factor to ensure regarding the tank's integrity?

    <p>Ensuring structural integrity and leak prevention at the penetration (A)</p> Signup and view all the answers

    For repairing localized corrosion on the bottom of a storage tank, which approach is typically considered most effective?

    <p>Patching with new plate sections over the corroded areas (D)</p> Signup and view all the answers

    During the repair of fixed roofs on storage tanks, what is the primary objective concerning the roof's function?

    <p>Maintaining weather tightness and structural stability of the roof (A)</p> Signup and view all the answers

    What is the most crucial initial safety step that must be undertaken before commencing the dismantling of a storage tank?

    <p>Cleaning and gas freeing the tank to eliminate hazardous vapors (D)</p> Signup and view all the answers

    What is considered a major repair when jacking a tank shell?

    <p>In all cases of jacking (D)</p> Signup and view all the answers

    Which of the following is NOT considered a major alteration or repair?

    <p>Replacing a small shell plate beneath the design liquid level (D)</p> Signup and view all the answers

    According to the API STANDARD 653, what does 'nominal thickness' include?

    <p>Ordered thickness including corrosion allowance (C)</p> Signup and view all the answers

    Which section of the standard does not relate to recognized toughness?

    <p>Section 5.4.1 (B)</p> Signup and view all the answers

    When can the nominal thickness be determined based on judgment?

    <p>When ordered thickness is unknown (B)</p> Signup and view all the answers

    What defines the product-side of a storage tank?

    <p>The side in contact with the stored liquid (B)</p> Signup and view all the answers

    What condition does a nonmetallic repair need to satisfy to be considered major?

    <p>Exceeds half the shell strength over 300 mm high area (A)</p> Signup and view all the answers

    What is the role of the 'owner/operator' in the context of storage tanks?

    <p>To have control and responsibility for operation and maintenance (D)</p> Signup and view all the answers

    What is the unit for the least thickness, $t_2$, in an area of corrosion?

    <p>Millimeters (B)</p> Signup and view all the answers

    How is the maximum vertical length, $L$, expressed in USC units?

    <p>L = 3.7 Dt2, but not more than 40 inches (A)</p> Signup and view all the answers

    In which unit is the tank diameter, $D$, measured in the SI system?

    <p>Meters (D)</p> Signup and view all the answers

    What does $L$ represent in the context of the given procedure?

    <p>Maximum vertical length over which hoop stresses average out (A)</p> Signup and view all the answers

    Which statement about the actual vertical length of the corroded area is true?

    <p>It may exceed L (C)</p> Signup and view all the answers

    Which variable must be determined first in the procedure to calculate $L$?

    <p>Minimum thickness, $t_2$ (A)</p> Signup and view all the answers

    Which condition will NOT affect $L$ in the SI formula $L = 34 Dt2$?

    <p>Exceeding 40 inches (D)</p> Signup and view all the answers

    What aspect is important when selecting inspection planes like 'a-e'?

    <p>They should include the plane with the lowest average thickness (C)</p> Signup and view all the answers

    What should be considered when using inert gas as a safety precaution in tanks?

    <p>Personnel hazards introduced by the inert gas (B)</p> Signup and view all the answers

    Which API document provides guidelines for safe hot tapping in the petroleum industry?

    <p>API Recommended Practice 2201 (C)</p> Signup and view all the answers

    Which document would you refer to for the design and construction of large, welded, low-pressure storage tanks?

    <p>API Standard 620 (B)</p> Signup and view all the answers

    Which API standard addresses venting of atmospheric and low-pressure storage tanks?

    <p>API Standard 2000 (D)</p> Signup and view all the answers

    For what does API Recommended Practice 580 provide guidance?

    <p>Risk-based inspection (B)</p> Signup and view all the answers

    What is the focus of API Recommended Practice 651?

    <p>Cathodic protection of aboveground storage tanks (A)</p> Signup and view all the answers

    Which API document would one consult for the safe entry and cleaning of petroleum storage tanks?

    <p>API Standard 2015 (D)</p> Signup and view all the answers

    What standard should be consulted for fitness-for-service assessments?

    <p>API Recommended Practice 579-1/ASME FFS-1 (C)</p> Signup and view all the answers

    Which code section would you refer to for nondestructive examination requirements?

    <p>ASME BPVC, Section V (B)</p> Signup and view all the answers

    API Standard 2015 is associated with what kind of safety procedures?

    <p>Safe entry and cleaning of petroleum storage tanks (B)</p> Signup and view all the answers

    Flashcards

    API Publication Scope

    API publications are meant to address general issues, but specific circumstances might require consulting local, state, and federal laws and regulations.

    API Publication Usage

    Using API publications is entirely voluntary. It's up to third parties or authorities to decide whether to adopt them and mandate compliance.

    API Disclaimers

    API does not guarantee the accuracy, completeness, or usefulness of the information presented in its publications. They assume no liability for any outcomes resulting from using the information.

    API Intellectual Property

    API does not claim ownership or control over any intellectual property rights related to the information provided in its publications.

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    API Publication Accessibility

    API publications are available for anyone to use for their purposes, without any limitations.

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    What is the purpose of Annex F?

    A document outlining the requirements for personnel who conduct non-destructive examinations (NDE) on tanks, including qualifications and certifications.

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    What is Annex G about?

    Covers the procedures and personnel for inspecting the bottom of a tank, ensuring it meets quality standards.

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    What is Annex H about?

    Provides guidance on assessing the suitability of a tank for a specific application based on its prior usage and condition.

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    What is Annex S about?

    This annex lays out detailed guidelines for constructing and inspecting stainless steel storage tanks, ensuring they meet the stringent requirements for this corrosive-resistant material.

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    What is Annex SC about?

    This section addresses the unique challenges and considerations for building storage tanks that combine stainless and carbon steel, ensuring compatibility and safe construction.

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    Tank Shell Repairs

    The process of fixing damage to a tank's exterior, typically by replacing or repairing sections of the shell plate.

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    Lap-Welded Patch Plates

    A method used to repair tank shells where a piece of metal is welded over the damaged area.

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    Repair Using Nonmetallic Materials

    Materials like fiberglass or epoxy can be used to repair tank shells, offering a lightweight and corrosion-resistant solution.

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    Altering Tank Shell Height

    A process of changing the height of a tank by adding or removing sections of the shell, often done to increase storage capacity.

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    Repairing Shell Plate Defects

    Repairing flaws or defects in the metal plate that forms the tank's shell, ensuring structural integrity.

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    Repairing Defective Welds

    Addressing issues with welds that connect different sections of the tank, ensuring a strong and leak-proof connection.

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    Repairing Shell Penetrations

    The process of sealing any openings or penetrations in the tank's shell to prevent leaks and maintain containment.

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    Adding or Replacing Shell Penetrations

    Adding or replacing access points or connections to the tank's shell, often for purposes of maintenance, inspection, or fluid transfer.

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    Major Alteration or Repair (Tank)

    Changes or repairs to a storage tank that significantly affect its structural integrity. Examples include installing large penetrations below the liquid level, replacing large sections of shell plates, or removing substantial portions of welds.

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    Nominal Thickness (Tank Shell)

    The thickness of the tank shell as specified in the original design documents. This includes any allowance for corrosion.

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    Owner/Operator (Storage Tank)

    The entity responsible for managing, operating, and maintaining a storage tank.

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    Product-Side (Tank)

    The inside surface of a tank that comes into direct contact with the stored liquid product.

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    Recognized Toughness (Tank Material)

    The material in a tank component is deemed suitable for use, based on its toughness properties.

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    Recognized Toughness (Based on API 653)

    A condition that exists when a tank component's material meets the toughness requirements specified in the API 653 standard.

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    Measured Thickness (Tank Shell)

    The thickness of a tank shell as measured directly on the actual plate. It may differ slightly from the nominal thickness.

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    Recognized Toughness (Based on API 653)

    A condition that exists when a tank component's material meets the toughness requirements specified in the API 653 standard.

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    API Standards for Aboveground Storage Tanks

    A set of standards and best practices for the design, construction, operation, and maintenance of aboveground storage tanks.

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    Cathodic Protection of Storage Tanks

    API Recommended Practice 651 outlines the methods and procedures for protecting storage tanks from corrosion using cathodic protection.

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    Tank Bottom Lining

    A special type of lining applied to the bottom of aboveground storage tanks to prevent leaks and corrosion.

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    API Standard 620

    This standard addresses the design and construction of large, welded, low-pressure storage tanks.

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    ASME Boiler and Pressure Vessel Code (BPVC) Section IX

    This standard focuses on welding and brazing procedures for pressure vessels.

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    Inerting

    A procedure that involves introducing an inert gas, such as nitrogen, into a space to displace oxygen and prevent fire hazards.

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    API Standard 2217A

    A set of guidelines for working safely in inert confined spaces within the petroleum and petrochemical industries.

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    Nondestructive Examination

    A type of inspection that involves using non-destructive techniques to evaluate the condition of materials or structures.

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    API Standard 650

    A set of standards that address the design and construction of aboveground welded tanks for storing oil.

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    API Recommended Practice 2201

    A set of recommended practices for hot tapping operations in the petroleum and petrochemical industries.

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    What is 'D' in the context of tank inspection?

    The measurement of the tank's diameter, expressed in meters, is represented by 'D'.

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    What does 't2' signify during tank inspection?

    The least thickness found in a corroded area, excluding pits, is denoted as 't2'. It's measured in millimeters.

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    How is 't2' utilized in the formula for 'L'?

    In the formula for 'L', 't2' refers to the minimum thickness in a corroded zone, excluding pits - a crucial factor for assessing tank strength.

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    What does 'L' represent in the context of tank inspection?

    L stands for the maximum vertical length, in inches. It represents the area where hoop stresses are assumed to distribute evenly around local inconsistencies.

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    What is the formula for 'L' in SI units?

    When calculating 'L' in metric units, the formula is L = 34Dt2. However, the calculated value must not exceed 1000 millimeters.

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    What is the formula for 'L' in USC units?

    When calculating 'L' in USC units, the formula is L = 3.7Dt2. The result should not surpass 40 inches.

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    What is the significance of inspection planes (a-e) in tank inspection?

    During the tank inspection process, the inspector identifies several planes (a-e) to examine. The plane with the lowest average thickness is chosen for further analysis.

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    How are average thickness (t avg ) and least thickness (t2) used in the calculation of 'L'?

    On the selected inspection plane (c), the average thickness (t avg) is measured, and the least thickness (t2) within the area is also recorded. This information is used to calculate 'L' for the corroded section, ensuring safety and stability.

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    Study Notes

    API Standard 653

    • This is an API standard for tank inspection, repair, alteration, and reconstruction.
    • The fifth edition was published in November 2014.
    • Addendum 1 was published in April 2018.
    • Addendum 2 was published in May 2020.
    • Addendum 3 was published in November 2023.
    • It is a voluntary standard, but may be mandated by third parties or authorities.
    • API does not guarantee accuracy or completeness, or assume responsibility for any use.
    • Publications are intended for proven sound engineering use.
    • Users should apply sound engineering and safety judgment.
    • API standards are regularly reviewed and revised.
    • The American Petroleum Institute maintains continuous maintenance procedures for standards.
    • Requests for revisions should be submitted to the Director, Standards Department.

    Special Notes

    • API publications are a general nature, local, state and federal laws should be considered.
    • API's publications are not responsible or liable for damage from use of publication or conflict.
    • Classified areas should be considered, and consulted with appropriate authorities.
    • Users should not fully rely on this document alone and should apply sound safety judgment.

    Notice

    • API maintains this standard under continuous maintenance.
    • Documented program for regular publication of addenda and revisions.
    • Proposed revisions should be submitted to the Director, Standards Department.

    Foreword

    • API publications do not imply assurance against liability for patent infringement.
    • "Shall" denotes a minimum requirement for compliance.
    • "Should" denotes a recommendation.
    • "May" denotes a permissible course of action.
    • "Can" denotes a statement of possibility or capability.
    • Changes in the publication are marked with a bar in the margin.
    • Questions or comments should be sent to the director of standards.
    • API standards are reviewed, revised, reaffirmed, or withdrawn every 5 years.

    Contents

    • The document covers various sections, including scope, introduction, compliance, normative references, terminology, suitability for service, brittle fracture considerations, inspections, nondestructive examinations, materials, design considerations for reconstructed tanks, tank repairs, and dismantling procedures.
    • Separate sections dedicated to tank repair and alteration and complete details on different design considerations for various tank components such as shell, penetrations, roof, tank bottom and its evaluation, etc.

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    Description

    Test your knowledge on API Standard 653 and its annexes regarding non-destructive examination and storage tank requirements. Explore specific details about the main edition, updates, and the status of API publications in various situations. This quiz will challenge your understanding of the key elements of the standard.

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