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Questions and Answers
Who is responsible for ensuring refractory installation meets specifications and industry standards?
Who is responsible for ensuring refractory installation meets specifications and industry standards?
What is the purpose of a pre-installation site inspection?
What is the purpose of a pre-installation site inspection?
What is a type of testing that may be conducted to ensure refractory installation meets specifications and industry standards?
What is a type of testing that may be conducted to ensure refractory installation meets specifications and industry standards?
What is the purpose of maintaining accurate records of refractory installation, inspection, and testing?
What is the purpose of maintaining accurate records of refractory installation, inspection, and testing?
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What is a quality control measure that involves identifying and tracking refractory materials?
What is a quality control measure that involves identifying and tracking refractory materials?
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What is the purpose of conducting regular inspections during refractory installation?
What is the purpose of conducting regular inspections during refractory installation?
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Who is responsible for verifying refractory installation meets specifications and industry standards?
Who is responsible for verifying refractory installation meets specifications and industry standards?
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What is the purpose of a corrective action plan?
What is the purpose of a corrective action plan?
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Study Notes
API 936 Refractory Installation Quality Control
Overview
- API 936 is a certification program for refractory installers and inspectors
- Focuses on ensuring quality control during refractory installation in the petroleum industry
Quality Control Responsibilities
- Installer: responsible for ensuring refractory installation meets specifications and industry standards
- Inspector: responsible for verifying refractory installation meets specifications and industry standards
Quality Control Checklist
- Pre-installation:
- Verify refractory materials meet specifications
- Ensure proper storage and handling of materials
- Conduct site inspection to identify potential hazards
- During installation:
- Verify refractory installation meets specifications and industry standards
- Monitor installation techniques and workmanship
- Conduct regular inspections to identify defects or deficiencies
- Post-installation:
- Verify refractory installation is complete and meets specifications
- Conduct final inspection to identify defects or deficiencies
Quality Control Measures
- Material identification and tracking
- Installation records and documentation
- Visual inspection and testing
- Corrective action and repair procedures
Inspection and Testing
- Visual inspection: inspect refractory installation for defects or deficiencies
- Testing: conduct tests to ensure refractory installation meets specifications and industry standards
- Types of testing: thermal shock, compression, and abrasion testing
Corrective Action and Repair
- Identify and document defects or deficiencies
- Develop corrective action plan to repair or replace defective refractory
- Implement corrective action plan and verify completion
Documentation and Records
- Maintain accurate records of refractory installation, inspection, and testing
- Document corrective action and repair procedures
- Retain records for a specified period of time (e.g., 5 years)
API 936 Refractory Installation Quality Control
Overview
- API 936 is a certification program for refractory installers and inspectors in the petroleum industry
- Focuses on ensuring quality control during refractory installation
Quality Control Responsibilities
- Installer: ensures refractory installation meets specifications and industry standards
- Inspector: verifies refractory installation meets specifications and industry standards
Quality Control Process
- Pre-installation: verify refractory materials meet specifications, ensure proper storage and handling, and conduct site inspection
- During installation: verify refractory installation meets specifications, monitor installation techniques, and conduct regular inspections
- Post-installation: verify refractory installation is complete and meets specifications, and conduct final inspection
Quality Control Measures
- Material identification and tracking
- Installation records and documentation
- Visual inspection and testing
- Corrective action and repair procedures
Inspection and Testing
- Visual inspection: inspect refractory installation for defects or deficiencies
- Types of testing: thermal shock, compression, and abrasion testing
- Testing ensures refractory installation meets specifications and industry standards
Corrective Action and Repair
- Identify and document defects or deficiencies
- Develop corrective action plan to repair or replace defective refractory
- Implement corrective action plan and verify completion
Documentation and Records
- Maintain accurate records of refractory installation, inspection, and testing
- Document corrective action and repair procedures
- Retain records for a specified period of time
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Description
API 936 certification program focuses on quality control during refractory installation in the petroleum industry. It ensures refractory installers and inspectors meet specifications and industry standards.
