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Questions and Answers

What is a requirement for maintenance services provided under Category B ratings?

  • Only engines can be serviced.
  • Services must be included in the AMO’s Exposition procedures. (correct)
  • Maintenance data must be publicly available.
  • No specialist maintenance can be performed.
  • What is the primary focus of maintenance services under a Category C rating?

  • It requires a Category A rating for engine maintenance.
  • It covers only engine maintenance.
  • It is specific to aeronautical products other than engines and APUs. (correct)
  • It applies to all aircraft systems irrespective of parts.
  • What distinguishes a Category D rating from Categories A, B, and C?

  • Category D does not require prior ratings for providing maintenance. (correct)
  • Category D is exclusively for administrative evaluations.
  • Category D is limited only to routine inspections.
  • Category D can only service engines.
  • Which of the following statements is true regarding specialist maintenance provided by an AMO?

    <p>It must adhere to relevant procedures in the AMO’s Exposition.</p> Signup and view all the answers

    Which maintenance service is NOT allowed under a Category C rating?

    <p>Maintenance on an aircraft.</p> Signup and view all the answers

    What is one of the defined purposes of aerial work under CAR 206?

    <p>Aerial advertising</p> Signup and view all the answers

    What is required for flying training other than conversion training?

    <p>An Air Operator's Certificate (AOC)</p> Signup and view all the answers

    In what scenario is an AOC not required for charter operations?

    <p>Carriage in accordance with fixed schedules to and from fixed terminals</p> Signup and view all the answers

    What does the definition of aerial work include?

    <p>Any purpose substantially similar to aerial surveying</p> Signup and view all the answers

    Which of the following is not a purpose of aerial work as outlined in CAR 206?

    <p>Skydiving services</p> Signup and view all the answers

    What must an AMO include in a CRS before flight at the completion of maintenance?

    <p>Identification of any new defects found</p> Signup and view all the answers

    What form must be used for issuing a CRS for an aeronautical product not fitted to an aircraft?

    <p>Form 1 Authorised Release Certificate</p> Signup and view all the answers

    When can an AMO issue a CRS without completing all requested maintenance?

    <p>If it complies with Regulation 42.745</p> Signup and view all the answers

    What must be communicated to the person responsible for continuing airworthiness if maintenance was not fully completed?

    <p>Any existing defects that were identified</p> Signup and view all the answers

    Why is it important for the AMO to notify about deferred existing defects?

    <p>To ensure proper safety measures are taken</p> Signup and view all the answers

    Which of the following is NOT a requirement for issuing a CRS for maintenance performed on an aircraft?

    <p>Issuing the CRS only after all maintenance tasks are completed</p> Signup and view all the answers

    What piece of information must be included in the continuing airworthiness record?

    <p>Details of any incomplete maintenance</p> Signup and view all the answers

    If an AMO conducts maintenance for its own use, how must it issue the CRS?

    <p>Using Form 1 or approved in-house documentation</p> Signup and view all the answers

    What type of maintenance tasks can a Category A licence holder perform?

    <p>Minor scheduled line maintenance</p> Signup and view all the answers

    Which of the following tasks is not considered a minor maintenance task?

    <p>Full engine replacement</p> Signup and view all the answers

    Which task falls under the Category A licenceholder's authorization for line maintenance?

    <p>Replacement of toilet system components, excluding gate valves</p> Signup and view all the answers

    What is a permissible operation under a registered operator’s MEL for Category A licence holders?

    <p>Deactivation of subsystems as permitted by the MEL</p> Signup and view all the answers

    Which of the following is an example of simple defect rectification?

    <p>Replacing windscreen wiper blades</p> Signup and view all the answers

    What type of checks are included in minor scheduled line maintenance?

    <p>Pre-flight, transit or overnight checks</p> Signup and view all the answers

    Which scenario would require a Category A licence holder to refer to the AMO's Exposition?

    <p>Simple task approvals for minor maintenance</p> Signup and view all the answers

    Which replacement task is explicitly allowed for a Category A licence holder?

    <p>Replacement of passenger seats</p> Signup and view all the answers

    What type of medical equipment removal is allowed on a helicopter under specific conditions?

    <p>Simple medical equipment carried for emergency services</p> Signup and view all the answers

    Which item is specifically excluded from the external cargo provisions for helicopters?

    <p>Hoists</p> Signup and view all the answers

    What must be available to fold or deploy rotor blades for a helicopter?

    <p>Ground support equipment</p> Signup and view all the answers

    What is the minimum required maintenance experience for an individual to be a line maintenance certifying employee?

    <p>Five years</p> Signup and view all the answers

    What type of training must certifying employees have to comply with CASR Part 145?

    <p>Human factors and airworthiness regulations</p> Signup and view all the answers

    Which condition must an individual meet to be certifying under CASR Part 145?

    <p>Hold a national aviation authority certification</p> Signup and view all the answers

    Which of the following tasks is NOT allowed for a helicopter according to the specified regulations?

    <p>Conducting major structural repairs</p> Signup and view all the answers

    Which of the following is an example of minor repair work allowed during helicopter maintenance?

    <p>Stop drilling and bonding of windscreens</p> Signup and view all the answers

    What should an AMO do if a maintenance instruction is found to be inaccurate, incomplete, or ambiguous?

    <p>Ensure that it is not used until corrected or clarified.</p> Signup and view all the answers

    Under what condition can an AMO alter maintenance data for its own use?

    <p>If it can be carried out in a more practical manner.</p> Signup and view all the answers

    What role does the Quality Manager play in the alteration of maintenance data?

    <p>Assesses and approves alterations to ensure maintenance standards.</p> Signup and view all the answers

    How must maintenance tasks be documented according to AMO requirements?

    <p>They must be recorded accurately in maintenance records or referenced correctly.</p> Signup and view all the answers

    What does the Exposition procedure describe regarding altered maintenance data?

    <p>It provides guidelines for retention and control of the altered data.</p> Signup and view all the answers

    If an AMO provides maintenance services to a Registered Operator, what is required regarding maintenance records?

    <p>Correct completion of the operator’s maintenance records must be ensured.</p> Signup and view all the answers

    What must the AMO include in the alteration procedure of maintenance data?

    <p>A procedure that requires approval from the Quality Manager.</p> Signup and view all the answers

    For continuous airworthiness, what must an AMO establish regarding maintenance tasks?

    <p>An appropriate means of recording maintenance tasks must be in place.</p> Signup and view all the answers

    Study Notes

    COA Holder Responsibilities

    • COA holders must notify the employee and CASA as soon as training and assessment are completed.
    • This notification includes maintenance services and certification/issuing of CRSs for at least six months after the start of authorization.
    • Once the notice is provided, CASA will either remove relevant exclusions/ratings from the individual's license or issue the relevant rating.

    Category A Licence Training Syllabus

    • AMOs may provide type-specific training/assessment for line maintenance to Category A license holders.
    • The training syllabus and assessment procedures are outlined in the AMO's Exposition.

    Flight Crew Maintenance Training

    • AMOs can train pilots/engineers to conduct maintenance tasks outlined in CASR Part 42 MOS.
    • The training syllabus is detailed in the AMO's Exposition.
    • Pilots/engineers can perform some maintenance tasks outlined in CASR Part 42 MOS with permission.

    Equipment, Tools and Materials

    • AMOs must have the necessary tools, equipment, and materials for maintenance services they have authorization for.
    • Specific tools/equipment specified in maintenance data must be used if not approved, otherwise alternatives are allowed.
    • Tools and equipment must be available or access procedures detailed in the AMO's Exposition outlined for infrequent use.
    • Sufficient aircraft access and inspection platforms/docks are required for approved scope of maintenance.

    Calibration of Test Equipment

    • AMOs must ensure tools, particularly test equipment requiring calibration are regularly calibrated according to manufacturer recommendations or national standards, with procedures outlined in AMO's Exposition.
    • Calibration occurs at specified intervals to ensure accuracy in servicing.

    Tool Calibration

    • AMOs must ensure that calibration records, including calibration standard used, are made and retained on the day of calibration either by them or the organization performing the calibration.
    • AMOs must have a procedure in its Exposition for managing aircraft or aeronautical products following maintenance using tools outside of specified tolerances.

    Acceptance of Aeronautical Products

    • AMOs must classify and segregate aeronautical products intended for use in aircraft maintenance.
    • AMOs must keep copies of documents confirming conformity and traceability for two years after use or fitment.

    Fabrication in the Course of Maintenance (FITCOM)

    • AMOs can fabricate aeronautical products if for maintenance, but must comply with design data.
    • This includes dimensions, materials & fabrication processes, assembly, inspections, and test procedures.
    • The products must have proper marking details as described in design data and relevant markers to identify the AMO.
    • AMO must keep records for two years after the product is removed from service.
    • Products must be fabricated according to the AMO's Exposition.
    • The AMO must certify product compliance with each applicable process (assembly, inspection, testing, marking).

    Instructions for Continuing Airworthiness (ICA)

    • AMOs are expected to have maintenance data for specific aircraft/aeronautical products, listed on the Approval Certificate or in the Capability Statement.
    • If locations are listed, data is expected to be stored there.
    • AMOs can subscribe to online providers if data source and access methods are outlined in the Exposition.
    • AMOs must use the data and maintain copies of all maintenance records for the duration of provided services.
    • AMOs must ensure ICAs are readily available to personnel for use as required

    Maintenance Data

    • If specific aircraft/aeronautical products are not explicitly listed on the approval certificate, a compliance method is to present procedures to access relevant maintenance data in the Exposition.
    • Sources for this data may include the Registered Operator(RO), vendors, or aircraft owners.
    • AMOs may generate their own data if it doesn't involve wear limits and if no existing data covers the particular maintenance.
    • Procedures for new data generation and approval are detailed in the Exposition.
    • Maintenance data procedures must specify procedures for ensuring data accuracy and avoid ambiguity.

    Calibration for Test Equipment (More Detailed)

    • Tools and equipment requiring calibration must be either factory recommended, nationally recognised, and/or per procedures outlined in the AMO's Exposition.

    Tool Calibration (More Detailed)

    • AMOs must maintain records of tool calibrations, including the standard of calibration used.
    • Procedures for managing aircraft/aeronautical products following maintenance that used tools outside of specified tolerances are needed.

    Certification of Maintenance for Aircraft

    • AMOs must issue CRSs for aircraft/aeronautical products where maintenance is carried out.
    • AMOs must notify the person for continuing airworthiness of any new defects found during maintenance.
    • AMOs must document any maintenance tasks not completed at the time of issue.

    Certification of Maintenance for Aeronautical Products

    • An AMO must create a CRS for aeronautical products after maintenance.
    • CRS forms/procedures are determined by CASA specifications or AMO specifications/Exposition guidelines.
    • If the AMO is unable to complete the requested aircraft maintenance, they must issue a CRS only as per guidelines of Subpart 42.
    • If there are outstanding defects or tasks that weren't completed, these must be documented.

    Fitting Parts With No Authorised Release Certificate

    • Fitting parts to an aircraft without the required CRS is allowed under certain conditions.
    • The part must be serviceable.
    • The supplying organization must be identified and the authority for the document.
    • The responsible party for airworthiness must agree to the part fitting.
    • Obtaining an authorised CRS for the part must be documented within 36 flight hours.
    • The part must be removed if necessary.

    Maintenance Records

    • AMOs must have adequate maintenance records that document all maintenance processes, certifying employee involvement or maintenance procedures.
    • Detailed records for calibrated test equipment are also necessary for traceability.
    • Maintenance records must be kept for two years. Electronic records require back-up for two years and in a separate location.

    Occurrence and Major Defect Reporting

    • AMOs must establish internal systems for reporting, investigating, and managing maintenance and safety issues.
    • Reporting procedures must address both individual errors and any wider systemic issues.
    • Reporting should follow principles that prevent employee punishment for reporting such issues.

    AMO Exposition Requirements (Safety and Quality Policies)

    • AMOs must define clear safety policies as the overriding priority for all activities.
    • Policies must require reporting of maintenance-related incidents and errors.
    • Employees must follow established quality and safety standards/procedures.
    • Employees must co-operate with quality audits undertaken by independent parties.

    Maintenance Procedures

    • AMOs must outline procedures that ensure good maintenance practices, complying with the MOS and regulations.
    • Procedures should consider human factors and performance limitations, document release of aircraft/aeronautical products, ensure facility compliance, and have well-defined standards.
    • Prevent employees from working if significant impairment is deemed to exist.
    • Address any damage beyond acceptable limits and use appropriate design approvals for modifications/repairs.
    • Procedures for aircraft maintenance must include capturing maintenance errors effectively, ensure allocation of tasks to avoid duplicate work on the same aircraft/part, and if one person is not available, additional inspection steps must be made post-maintenance.

    Quality Management System (QMS)

    • An AMO must have a documented QMS that includes independent surveillance and auditing every 12 months to ensure regulatory compliance.
    • The QMS must ensure maintenance standards are met, procedures are effective, and there's a corrective action/feedback system.
    • Maintenance records are to be controlled for identification, legibility, storage, protection, archiving, retrieval, and retention.
    • A clear system for regularly reviewing the QMS to identify and implement improvements.
    • AMOs are required to conduct pre-contract audits of any subcontractors to ensure they meet standards and implement procedures (termination clauses if not).

    Exposition Requirements

    • The AMO's Exposition must contain several details, including roles and responsibilities of Responsible Managers, organisational charts, procedures for absence cover, certifications, available resources, maintenance location descriptions, operational capabilities, procedures for changes, details about safety, quality, contact details, maintenance stations, contracted organisations, maintenance fulfilment procedures, and ensuring the Exposition remains up-to-date.

    Privileges of an AMO

    • An AMO can provide maintenance services at authorized locations specified in its Exposition.
    • AMOs can issue CRSs for aircraft or aeronautical product maintenance completion as per Exposition procedures.

    Additional AMO Privileges

    • Maintenance services can be subcontracted, provided the subcontractor meets specified standards, and arrangements are outlined in the AMO's Exposition, including confirming the standards of the subcontractor, compliance with airworthiness instructions, procedures applicable to the subcontractor, and constraints on the types of maintenance work that can be performed by the subcontractor (e.g., base maintenance).

    Additional AMO Privileges (Maintenance at Non-Line Stations)

    • AMOs may perform maintenance at locations besides the specified 'line stations' if they are authorized, capable of supporting the work, and authorized in the Exposition.

    Appendix I: Organisations Approval Class and Ratings System

    • Part 145 AMOs are categorized into four ratings (A, B, C, D) for the aircraft maintenance they perform.
    • Category A: Allows for general aircraft maintenance and specialist maintenance defined in the Exposition.
    • Category B: Covers maintenance for engines and auxiliary power units (APUs) and associated specialist maintenance specified in the Exposition.
    • Category C: Covers maintenance for parts excluding engines and APUs.
    • Category D: Covers specialist maintenance for aircraft or aeronautical products.

    Appendix II: Category A Licence Tasks

    • This appendix defines typical tasks performed by Category A license holders including regular maintenance, including inspections and checks, up to a weekly schedule.

    Appendix III: Conditions for Employees Not Qualified for Part 66 of CASR 1998

    • Conditions for certifying employees not qualified under Part 66 of CASR 1998 to meet Part 145 requirements; need relevant national licensing and competency (equal to Part 66 of CASR 1998) and a minimum experience period.

    Air Operator's Certificates

    • An Air Operator's Certificate (AOC) is a permission required for specific commercial operations.
    • This is granted by the CASA for commercial operations of aircraft/specified operations (aerial work, training, charter, and regular public transport).
    • An AOC is required except for specific exceptions mentioned in the text.
    • The AOC application process requires a Form 1049, containing several parts, including applicant, operations and facilities, and personnel.
    • Mutual recognition with New Zealand applies to certain aircraft sizes with an appropriate application process.

    Operator Responsibilities

    • Registered Operators (ROs) must meet safety regulations in their operations, ensuring compliance with local laws and regulations.
    • They must ensure that employees and flight crews are familiar with these regulations.
    • Compliance statements associated with the Operations Manual for all operators are required.
    • Proof of liability insurance is needed from all AOC holders.

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