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Questions and Answers

What is a requirement for maintenance services provided under Category B ratings?

  • Only engines can be serviced.
  • Services must be included in the AMO’s Exposition procedures. (correct)
  • Maintenance data must be publicly available.
  • No specialist maintenance can be performed.

What is the primary focus of maintenance services under a Category C rating?

  • It requires a Category A rating for engine maintenance.
  • It covers only engine maintenance.
  • It is specific to aeronautical products other than engines and APUs. (correct)
  • It applies to all aircraft systems irrespective of parts.

What distinguishes a Category D rating from Categories A, B, and C?

  • Category D does not require prior ratings for providing maintenance. (correct)
  • Category D is exclusively for administrative evaluations.
  • Category D is limited only to routine inspections.
  • Category D can only service engines.

Which of the following statements is true regarding specialist maintenance provided by an AMO?

<p>It must adhere to relevant procedures in the AMO’s Exposition. (D)</p> Signup and view all the answers

Which maintenance service is NOT allowed under a Category C rating?

<p>Maintenance on an aircraft. (D)</p> Signup and view all the answers

What is one of the defined purposes of aerial work under CAR 206?

<p>Aerial advertising (C)</p> Signup and view all the answers

What is required for flying training other than conversion training?

<p>An Air Operator's Certificate (AOC) (D)</p> Signup and view all the answers

In what scenario is an AOC not required for charter operations?

<p>Carriage in accordance with fixed schedules to and from fixed terminals (C)</p> Signup and view all the answers

What does the definition of aerial work include?

<p>Any purpose substantially similar to aerial surveying (A)</p> Signup and view all the answers

Which of the following is not a purpose of aerial work as outlined in CAR 206?

<p>Skydiving services (C)</p> Signup and view all the answers

What must an AMO include in a CRS before flight at the completion of maintenance?

<p>Identification of any new defects found (B)</p> Signup and view all the answers

What form must be used for issuing a CRS for an aeronautical product not fitted to an aircraft?

<p>Form 1 Authorised Release Certificate (A)</p> Signup and view all the answers

When can an AMO issue a CRS without completing all requested maintenance?

<p>If it complies with Regulation 42.745 (B)</p> Signup and view all the answers

What must be communicated to the person responsible for continuing airworthiness if maintenance was not fully completed?

<p>Any existing defects that were identified (D)</p> Signup and view all the answers

Why is it important for the AMO to notify about deferred existing defects?

<p>To ensure proper safety measures are taken (A)</p> Signup and view all the answers

Which of the following is NOT a requirement for issuing a CRS for maintenance performed on an aircraft?

<p>Issuing the CRS only after all maintenance tasks are completed (D)</p> Signup and view all the answers

What piece of information must be included in the continuing airworthiness record?

<p>Details of any incomplete maintenance (B)</p> Signup and view all the answers

If an AMO conducts maintenance for its own use, how must it issue the CRS?

<p>Using Form 1 or approved in-house documentation (C)</p> Signup and view all the answers

What type of maintenance tasks can a Category A licence holder perform?

<p>Minor scheduled line maintenance (D)</p> Signup and view all the answers

Which of the following tasks is not considered a minor maintenance task?

<p>Full engine replacement (C)</p> Signup and view all the answers

Which task falls under the Category A licenceholder's authorization for line maintenance?

<p>Replacement of toilet system components, excluding gate valves (D)</p> Signup and view all the answers

What is a permissible operation under a registered operator’s MEL for Category A licence holders?

<p>Deactivation of subsystems as permitted by the MEL (A)</p> Signup and view all the answers

Which of the following is an example of simple defect rectification?

<p>Replacing windscreen wiper blades (D)</p> Signup and view all the answers

What type of checks are included in minor scheduled line maintenance?

<p>Pre-flight, transit or overnight checks (B)</p> Signup and view all the answers

Which scenario would require a Category A licence holder to refer to the AMO's Exposition?

<p>Simple task approvals for minor maintenance (B)</p> Signup and view all the answers

Which replacement task is explicitly allowed for a Category A licence holder?

<p>Replacement of passenger seats (A)</p> Signup and view all the answers

What type of medical equipment removal is allowed on a helicopter under specific conditions?

<p>Simple medical equipment carried for emergency services (A)</p> Signup and view all the answers

Which item is specifically excluded from the external cargo provisions for helicopters?

<p>Hoists (D)</p> Signup and view all the answers

What must be available to fold or deploy rotor blades for a helicopter?

<p>Ground support equipment (A)</p> Signup and view all the answers

What is the minimum required maintenance experience for an individual to be a line maintenance certifying employee?

<p>Five years (A)</p> Signup and view all the answers

What type of training must certifying employees have to comply with CASR Part 145?

<p>Human factors and airworthiness regulations (B)</p> Signup and view all the answers

Which condition must an individual meet to be certifying under CASR Part 145?

<p>Hold a national aviation authority certification (B)</p> Signup and view all the answers

Which of the following tasks is NOT allowed for a helicopter according to the specified regulations?

<p>Conducting major structural repairs (B)</p> Signup and view all the answers

Which of the following is an example of minor repair work allowed during helicopter maintenance?

<p>Stop drilling and bonding of windscreens (A)</p> Signup and view all the answers

What should an AMO do if a maintenance instruction is found to be inaccurate, incomplete, or ambiguous?

<p>Ensure that it is not used until corrected or clarified. (B)</p> Signup and view all the answers

Under what condition can an AMO alter maintenance data for its own use?

<p>If it can be carried out in a more practical manner. (C)</p> Signup and view all the answers

What role does the Quality Manager play in the alteration of maintenance data?

<p>Assesses and approves alterations to ensure maintenance standards. (C)</p> Signup and view all the answers

How must maintenance tasks be documented according to AMO requirements?

<p>They must be recorded accurately in maintenance records or referenced correctly. (B)</p> Signup and view all the answers

What does the Exposition procedure describe regarding altered maintenance data?

<p>It provides guidelines for retention and control of the altered data. (D)</p> Signup and view all the answers

If an AMO provides maintenance services to a Registered Operator, what is required regarding maintenance records?

<p>Correct completion of the operator’s maintenance records must be ensured. (C)</p> Signup and view all the answers

What must the AMO include in the alteration procedure of maintenance data?

<p>A procedure that requires approval from the Quality Manager. (D)</p> Signup and view all the answers

For continuous airworthiness, what must an AMO establish regarding maintenance tasks?

<p>An appropriate means of recording maintenance tasks must be in place. (B)</p> Signup and view all the answers

Flashcards

AMO Exposition Procedure

A procedure detailing how AMOs handle and control maintenance data for aircraft and aeronautical products.

Inaccurate/Incomplete/Ambiguous ICA Content

Maintenance data in the ICA (International Civil Aviation) documents that are not correct, complete or clear.

Altering Maintenance Data

Modifying maintenance instructions for AMO's specific use.

Conditions for Data Alteration

Reasons an Aircraft Maintenance Organisation (AMO) can change existing maintenance instructions: More efficient/practical method, conflicting maintenance procedures, or alteration for different tools/equipment.

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Quality Manager Approval

The process where a Quality Manager or their nominated representative approves the alteration of maintenance data, ensuring an equivalent or improved standard.

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Maintenance Records

Documentation of maintenance tasks performed on aircraft and aeronautical products, using worksheets, work cards or similar.

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Records for Registered Operators (RO)

AMO responsibility to ensure the correct completion of maintenance records provided to a Registered Operator (RO) if applicable.

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Accurate Maintenance Data Recording

All data related to maintenance tasks must accurately recorded in AMO maintenance records, or reference to the maintenance data instructions is needed.

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AMO's responsibility for CRS

An Air Maintenance Organisation (AMO) must create a Certification of Release (CRS) for aircraft or aeronautical products after maintenance.

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CRS for aircraft before flight

An AMO must provide a CRS for an aircraft before it flies again after maintenance.

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Reporting new defects

AMOs must report any new defects found during maintenance on the continuing airworthiness record (CAR).

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Incomplete maintenance and CRS

If AMO can't complete all maintenance, the CRS should only be issued after following Part 42 rules.

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CRS for aeronautical product

An AMO must create a CRS for an aeronautical product after maintenance when it's not fitted to an aircraft following CASA guidelines (Form 1).

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AMO's in-house release documents

AMOs may use approved internal documents instead of the CASA-approved Form 1 for releasing aeronautical products if intended for self-use.

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Part 42 rules for CRS

When AMO cannot complete all maintenance, they MUST refer to Part 42 requirements for issuance of CRS for aircraft.

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Continuing Airworthiness Responsibility

The individual or group responsible for ensuring an aircraft's continued compliance with airworthiness rules.

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Category A Rating

A Part 145 AMO with this rating can perform maintenance on aircraft, including engines, APUs, and other aircraft systems.

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Category B Rating

A Part 145 AMO with this rating can perform maintenance on an aircraft's engine, APU, or specific specialist maintenance tasks as defined by their certificate.

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Category C Rating

A Part 145 AMO with this rating can perform maintenance on aeronautical products (excluding engines and APUs) and specialist tasks as defined by their certificate.

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Category D Rating

A Part 145 AMO with this rating specializes in maintenance on aircraft or aeronautical products, without needing a Category A, B, or C rating, provided the specific task is outlined in their approval certificate.

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AMO Exposition

A document containing all the procedures and instructions for maintenance services provided by a Part 145 AMO.

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What are the purposes of aerial work?

Aerial work involves activities performed from an aircraft, such as aerial surveying, photography, agricultural operations, advertising, and ambulance services. It also includes transporting goods owned by the aircraft owner or pilot for commercial purposes, but not on fixed schedules between terminals.

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What is an AOC?

An Air Operator's Certificate (AOC) is required for various aviation activities, including flying training (except for conversion training), aerial work, and passenger or cargo carriage for hire. It's a document issued by CASA (Civil Aviation Safety Authority) that grants permission for a specific type of operation.

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What is a 'charter' in aviation?

Charter flights involve transporting passengers or cargo for payment, but they don't operate on fixed schedules with set terminals. They also require an AOC.

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What is the difference between Aerial Work and Charter?

While both are activities that require an AOC, Aerial Work involves a wider range of activities, including aerial surveys, photography, and agricultural operations. Charter flights involve transporting passengers or goods for hire, but not on a fixed schedule.

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What is Flying Training?

Flying training refers to the instruction given to aspiring pilots or those seeking to upgrade their skills. An AOC is required for flying training, except for conversion training (switching to a different aircraft type) or training done under experimental licences.

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Category A Licence

A Part 66 licence that allows an AMO to perform minor scheduled line maintenance, including checks like pre-flight, transit, overnight, and weekly inspections.

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Simple Defect Rectification

A type of maintenance task that involves straightforward repairs like replacing parts, closing cowlings, and re-fitting inspection panels.

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CRS (Certification of Release)

A document issued by an AMO certifying that an aircraft or aeronautical product has been successfully maintained and is safe for flight.

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MEL (Minimum Equipment List)

A document that lists specific aircraft systems that can be temporarily deactivated or inoperative without compromising safety.

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Line Maintenance

Routine maintenance tasks performed on an aircraft during its operational cycle, typically at an airport or hangar.

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Part 145 AMO

A certified Aircraft Maintenance Organisation (AMO) authorized by CASA to perform aircraft maintenance and issue CRSs.

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Weekly Check

A scheduled inspection performed on an aircraft every week to ensure it remains in a safe operating condition.

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Helicopter Maintenance

Special maintenance tasks for helicopters can include removal or installation of things like simple medical equipment, external cargo provisions (excluding the hoist), quick-release cameras and searchlights, emergency float bags, external doors, snow pads, skid-wear shoes, slump-protection pads, chip detectors, and folding/deploying rotor blades.

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Part 66 Qualification

This refers to training and licensing requirements for aviation maintenance personnel. Individuals working on aircraft without a Part 66 qualification must meet specific conditions.

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ICAO Annex 1

This international standard defines the requirements for aircraft maintenance licensing. Personnel working without a Part 66 qualification must hold a license or authorization under this standard.

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Scope of Work

The specific tasks that a maintenance personnel is qualified and authorized to perform. Individuals without Part 66 qualification must stay within their defined scope.

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Human Factors Training

Training covering the psychological and social aspects of aviation maintenance, emphasizing safety and error prevention. Even without a Part 66 qualification, it's mandatory for maintenance personnel.

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Line Maintenance Experience

Experience in maintaining aircraft on a routine basis, typically at airports. A minimum of 5 years is required for unqualified certifying employees.

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Base Maintenance Experience

Experience in performing comprehensive major maintenance tasks on aircraft, often done at dedicated facilities. A minimum of 8 years is required for unqualified certifying employees.

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Certification of Release (CRS)

A document issued by an Aircraft Maintenance Organisation (AMO) confirming that aircraft or aeronautical products have undergone satisfactory maintenance and are safe to fly.

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Study Notes

COA Holder Responsibilities

  • COA holders must notify the employee and CASA as soon as training and assessment are completed.
  • This notification includes maintenance services and certification/issuing of CRSs for at least six months after the start of authorization.
  • Once the notice is provided, CASA will either remove relevant exclusions/ratings from the individual's license or issue the relevant rating.

Category A Licence Training Syllabus

  • AMOs may provide type-specific training/assessment for line maintenance to Category A license holders.
  • The training syllabus and assessment procedures are outlined in the AMO's Exposition.

Flight Crew Maintenance Training

  • AMOs can train pilots/engineers to conduct maintenance tasks outlined in CASR Part 42 MOS.
  • The training syllabus is detailed in the AMO's Exposition.
  • Pilots/engineers can perform some maintenance tasks outlined in CASR Part 42 MOS with permission.

Equipment, Tools and Materials

  • AMOs must have the necessary tools, equipment, and materials for maintenance services they have authorization for.
  • Specific tools/equipment specified in maintenance data must be used if not approved, otherwise alternatives are allowed.
  • Tools and equipment must be available or access procedures detailed in the AMO's Exposition outlined for infrequent use.
  • Sufficient aircraft access and inspection platforms/docks are required for approved scope of maintenance.

Calibration of Test Equipment

  • AMOs must ensure tools, particularly test equipment requiring calibration are regularly calibrated according to manufacturer recommendations or national standards, with procedures outlined in AMO's Exposition.
  • Calibration occurs at specified intervals to ensure accuracy in servicing.

Tool Calibration

  • AMOs must ensure that calibration records, including calibration standard used, are made and retained on the day of calibration either by them or the organization performing the calibration.
  • AMOs must have a procedure in its Exposition for managing aircraft or aeronautical products following maintenance using tools outside of specified tolerances.

Acceptance of Aeronautical Products

  • AMOs must classify and segregate aeronautical products intended for use in aircraft maintenance.
  • AMOs must keep copies of documents confirming conformity and traceability for two years after use or fitment.

Fabrication in the Course of Maintenance (FITCOM)

  • AMOs can fabricate aeronautical products if for maintenance, but must comply with design data.
  • This includes dimensions, materials & fabrication processes, assembly, inspections, and test procedures.
  • The products must have proper marking details as described in design data and relevant markers to identify the AMO.
  • AMO must keep records for two years after the product is removed from service.
  • Products must be fabricated according to the AMO's Exposition.
  • The AMO must certify product compliance with each applicable process (assembly, inspection, testing, marking).

Instructions for Continuing Airworthiness (ICA)

  • AMOs are expected to have maintenance data for specific aircraft/aeronautical products, listed on the Approval Certificate or in the Capability Statement.
  • If locations are listed, data is expected to be stored there.
  • AMOs can subscribe to online providers if data source and access methods are outlined in the Exposition.
  • AMOs must use the data and maintain copies of all maintenance records for the duration of provided services.
  • AMOs must ensure ICAs are readily available to personnel for use as required

Maintenance Data

  • If specific aircraft/aeronautical products are not explicitly listed on the approval certificate, a compliance method is to present procedures to access relevant maintenance data in the Exposition.
  • Sources for this data may include the Registered Operator(RO), vendors, or aircraft owners.
  • AMOs may generate their own data if it doesn't involve wear limits and if no existing data covers the particular maintenance.
  • Procedures for new data generation and approval are detailed in the Exposition.
  • Maintenance data procedures must specify procedures for ensuring data accuracy and avoid ambiguity.

Calibration for Test Equipment (More Detailed)

  • Tools and equipment requiring calibration must be either factory recommended, nationally recognised, and/or per procedures outlined in the AMO's Exposition.

Tool Calibration (More Detailed)

  • AMOs must maintain records of tool calibrations, including the standard of calibration used.
  • Procedures for managing aircraft/aeronautical products following maintenance that used tools outside of specified tolerances are needed.

Certification of Maintenance for Aircraft

  • AMOs must issue CRSs for aircraft/aeronautical products where maintenance is carried out.
  • AMOs must notify the person for continuing airworthiness of any new defects found during maintenance.
  • AMOs must document any maintenance tasks not completed at the time of issue.

Certification of Maintenance for Aeronautical Products

  • An AMO must create a CRS for aeronautical products after maintenance.
  • CRS forms/procedures are determined by CASA specifications or AMO specifications/Exposition guidelines.
  • If the AMO is unable to complete the requested aircraft maintenance, they must issue a CRS only as per guidelines of Subpart 42.
  • If there are outstanding defects or tasks that weren't completed, these must be documented.

Fitting Parts With No Authorised Release Certificate

  • Fitting parts to an aircraft without the required CRS is allowed under certain conditions.
  • The part must be serviceable.
  • The supplying organization must be identified and the authority for the document.
  • The responsible party for airworthiness must agree to the part fitting.
  • Obtaining an authorised CRS for the part must be documented within 36 flight hours.
  • The part must be removed if necessary.

Maintenance Records

  • AMOs must have adequate maintenance records that document all maintenance processes, certifying employee involvement or maintenance procedures.
  • Detailed records for calibrated test equipment are also necessary for traceability.
  • Maintenance records must be kept for two years. Electronic records require back-up for two years and in a separate location.

Occurrence and Major Defect Reporting

  • AMOs must establish internal systems for reporting, investigating, and managing maintenance and safety issues.
  • Reporting procedures must address both individual errors and any wider systemic issues.
  • Reporting should follow principles that prevent employee punishment for reporting such issues.

AMO Exposition Requirements (Safety and Quality Policies)

  • AMOs must define clear safety policies as the overriding priority for all activities.
  • Policies must require reporting of maintenance-related incidents and errors.
  • Employees must follow established quality and safety standards/procedures.
  • Employees must co-operate with quality audits undertaken by independent parties.

Maintenance Procedures

  • AMOs must outline procedures that ensure good maintenance practices, complying with the MOS and regulations.
  • Procedures should consider human factors and performance limitations, document release of aircraft/aeronautical products, ensure facility compliance, and have well-defined standards.
  • Prevent employees from working if significant impairment is deemed to exist.
  • Address any damage beyond acceptable limits and use appropriate design approvals for modifications/repairs.
  • Procedures for aircraft maintenance must include capturing maintenance errors effectively, ensure allocation of tasks to avoid duplicate work on the same aircraft/part, and if one person is not available, additional inspection steps must be made post-maintenance.

Quality Management System (QMS)

  • An AMO must have a documented QMS that includes independent surveillance and auditing every 12 months to ensure regulatory compliance.
  • The QMS must ensure maintenance standards are met, procedures are effective, and there's a corrective action/feedback system.
  • Maintenance records are to be controlled for identification, legibility, storage, protection, archiving, retrieval, and retention.
  • A clear system for regularly reviewing the QMS to identify and implement improvements.
  • AMOs are required to conduct pre-contract audits of any subcontractors to ensure they meet standards and implement procedures (termination clauses if not).

Exposition Requirements

  • The AMO's Exposition must contain several details, including roles and responsibilities of Responsible Managers, organisational charts, procedures for absence cover, certifications, available resources, maintenance location descriptions, operational capabilities, procedures for changes, details about safety, quality, contact details, maintenance stations, contracted organisations, maintenance fulfilment procedures, and ensuring the Exposition remains up-to-date.

Privileges of an AMO

  • An AMO can provide maintenance services at authorized locations specified in its Exposition.
  • AMOs can issue CRSs for aircraft or aeronautical product maintenance completion as per Exposition procedures.

Additional AMO Privileges

  • Maintenance services can be subcontracted, provided the subcontractor meets specified standards, and arrangements are outlined in the AMO's Exposition, including confirming the standards of the subcontractor, compliance with airworthiness instructions, procedures applicable to the subcontractor, and constraints on the types of maintenance work that can be performed by the subcontractor (e.g., base maintenance).

Additional AMO Privileges (Maintenance at Non-Line Stations)

  • AMOs may perform maintenance at locations besides the specified 'line stations' if they are authorized, capable of supporting the work, and authorized in the Exposition.

Appendix I: Organisations Approval Class and Ratings System

  • Part 145 AMOs are categorized into four ratings (A, B, C, D) for the aircraft maintenance they perform.
  • Category A: Allows for general aircraft maintenance and specialist maintenance defined in the Exposition.
  • Category B: Covers maintenance for engines and auxiliary power units (APUs) and associated specialist maintenance specified in the Exposition.
  • Category C: Covers maintenance for parts excluding engines and APUs.
  • Category D: Covers specialist maintenance for aircraft or aeronautical products.

Appendix II: Category A Licence Tasks

  • This appendix defines typical tasks performed by Category A license holders including regular maintenance, including inspections and checks, up to a weekly schedule.

Appendix III: Conditions for Employees Not Qualified for Part 66 of CASR 1998

  • Conditions for certifying employees not qualified under Part 66 of CASR 1998 to meet Part 145 requirements; need relevant national licensing and competency (equal to Part 66 of CASR 1998) and a minimum experience period.

Air Operator's Certificates

  • An Air Operator's Certificate (AOC) is a permission required for specific commercial operations.
  • This is granted by the CASA for commercial operations of aircraft/specified operations (aerial work, training, charter, and regular public transport).
  • An AOC is required except for specific exceptions mentioned in the text.
  • The AOC application process requires a Form 1049, containing several parts, including applicant, operations and facilities, and personnel.
  • Mutual recognition with New Zealand applies to certain aircraft sizes with an appropriate application process.

Operator Responsibilities

  • Registered Operators (ROs) must meet safety regulations in their operations, ensuring compliance with local laws and regulations.
  • They must ensure that employees and flight crews are familiar with these regulations.
  • Compliance statements associated with the Operations Manual for all operators are required.
  • Proof of liability insurance is needed from all AOC holders.

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