Podcast
Questions and Answers
Why are aircraft sealants used in aircraft construction and maintenance?
Why are aircraft sealants used in aircraft construction and maintenance?
- To ensure proper pressurization, fuel sealing, and prevent corrosion. (correct)
- To prevent corrosion between dissimilar metals.
- To allow for rapid disassembly of aircraft components.
- To facilitate the aesthetic design of the aircraft's exterior.
What distinguishes two-part sealants from one-part sealants?
What distinguishes two-part sealants from one-part sealants?
- Two-part sealants come pre-mixed from the manufacturer, ensuring consistency.
- Two-part sealants are less frequently used due to their complexity.
- Two-part sealants consist of an accelerator and a base compound that must be mixed. (correct)
- Two-part sealants are applied using a specialized heat curing process.
In a two-part sealant system, what is the specific role of Part A?
In a two-part sealant system, what is the specific role of Part A?
- Part A is the base compound, providing the primary structural integrity of the sealant.
- Part A is the accelerator compound, initiating the curing process when mixed with Part B. (correct)
- Part A serves as a coloring agent, allowing for visual confirmation of proper mixing.
- Part A acts as a solvent, controlling the viscosity of the sealant for ease of application.
Why is it important to mix two-part sealants according to the manufacturer's specified ratios?
Why is it important to mix two-part sealants according to the manufacturer's specified ratios?
What mixing method is generally preferred for two-part aircraft sealants, according to best practices?
What mixing method is generally preferred for two-part aircraft sealants, according to best practices?
According to the classification system described, what property primarily defines the 'Class' of an aircraft sealant?
According to the classification system described, what property primarily defines the 'Class' of an aircraft sealant?
How does a 'Class A' sealant differ in application from a 'Class B' sealant?
How does a 'Class A' sealant differ in application from a 'Class B' sealant?
What is the typical application method for a Class B sealant?
What is the typical application method for a Class B sealant?
What specific characteristic makes Class B sealants suitable for application on vertical surfaces?
What specific characteristic makes Class B sealants suitable for application on vertical surfaces?
For what type of application is a 'Class C' sealant most often specified?
For what type of application is a 'Class C' sealant most often specified?
What is 'working life' in the context of applying aircraft sealants?
What is 'working life' in the context of applying aircraft sealants?
How does increasing the ambient temperature typically affect the working time of an aircraft sealant?
How does increasing the ambient temperature typically affect the working time of an aircraft sealant?
What is the recommended method for cleaning surfaces prior to applying aircraft sealant?
What is the recommended method for cleaning surfaces prior to applying aircraft sealant?
Which of the following steps is crucial to avoid contaminating surfaces after they have been cleaned with a solvent during sealant application?
Which of the following steps is crucial to avoid contaminating surfaces after they have been cleaned with a solvent during sealant application?
What visual indicator confirms that a two-part sealant has been properly mixed?
What visual indicator confirms that a two-part sealant has been properly mixed?
What action should be taken if the sealant mixture exhibits white or black streaks?
What action should be taken if the sealant mixture exhibits white or black streaks?
Why is it important to avoid vigorous mixing when using a machine to mix aircraft sealants?
Why is it important to avoid vigorous mixing when using a machine to mix aircraft sealants?
What adjustment should be made to the sealant application process when working in an environment with increased ambient temperature?
What adjustment should be made to the sealant application process when working in an environment with increased ambient temperature?
In the context of sealant application, what is a 'fillet'?
In the context of sealant application, what is a 'fillet'?
Why is it important to apply a small dab of sealant to the shop head of each rivet?
Why is it important to apply a small dab of sealant to the shop head of each rivet?
What should be done with excess sealant that oozes out of a joint after riveting?
What should be done with excess sealant that oozes out of a joint after riveting?
According to the information provided, what are the primary functions of aircraft sealants?
According to the information provided, what are the primary functions of aircraft sealants?
What does the term 'tack time' refer to regarding sealant application?
What does the term 'tack time' refer to regarding sealant application?
What is the meaning of 'cure time' in the context of sealant application?
What is the meaning of 'cure time' in the context of sealant application?
When applying sealant, what is meant by 'fay surface sealing'?
When applying sealant, what is meant by 'fay surface sealing'?
Based on the provided information, which of the following is NOT a recognized application for aircraft sealants?
Based on the provided information, which of the following is NOT a recognized application for aircraft sealants?
If the ambient temperature is significantly lower than the specified working temperature, how should application practices be adjusted?
If the ambient temperature is significantly lower than the specified working temperature, how should application practices be adjusted?
What characteristic defines sealants classified as 'RV'?
What characteristic defines sealants classified as 'RV'?
What quality indicates when a sealant batch affected by white or black streaks should be discarded?
What quality indicates when a sealant batch affected by white or black streaks should be discarded?
Sealant 700 is related to what sealant type?
Sealant 700 is related to what sealant type?
Where should the excess sealant be spread after it oozes out from the joints?
Where should the excess sealant be spread after it oozes out from the joints?
Why is it important for the surfaces to be cleaned from dirt and grease if they are to be applied with sealant?
Why is it important for the surfaces to be cleaned from dirt and grease if they are to be applied with sealant?
How does temperature affect the working time of the sealant?
How does temperature affect the working time of the sealant?
What ratio parts of A vs parts of B should sealant be mixed in?
What ratio parts of A vs parts of B should sealant be mixed in?
What primary function differentiates sealants used for fuel tanks from those used for fuselage sealing?
What primary function differentiates sealants used for fuel tanks from those used for fuselage sealing?
If the standard mixing ratio for a two-part sealant is 10 parts A to 100 parts B by weight, what adjustment, if any, needs to be made if mixing by volume instead?
If the standard mixing ratio for a two-part sealant is 10 parts A to 100 parts B by weight, what adjustment, if any, needs to be made if mixing by volume instead?
How would increasing the ambient temperature from 77°F to 97°F likely affect the working time of a sealant, and what practical step should be taken?
How would increasing the ambient temperature from 77°F to 97°F likely affect the working time of a sealant, and what practical step should be taken?
What is the correct method for cleaning surfaces before sealant application, and why is each step important?
What is the correct method for cleaning surfaces before sealant application, and why is each step important?
Proper sealant mixing of parts A and B is essential. Prior to combining the parts, what crucial step ensures optimal curing and performance of the sealant?
Proper sealant mixing of parts A and B is essential. Prior to combining the parts, what crucial step ensures optimal curing and performance of the sealant?
What does the term 'working life' refer to when discussing sealant application, and how does it influence application practices?
What does the term 'working life' refer to when discussing sealant application, and how does it influence application practices?
Which sealant application technique is used, and why, to seal the edges and corners of assembled components, ensuring no gaps or voids remain?
Which sealant application technique is used, and why, to seal the edges and corners of assembled components, ensuring no gaps or voids remain?
What is the purpose of applying a small dab of sealant to the shop head of each rivet, and why is this step important?
What is the purpose of applying a small dab of sealant to the shop head of each rivet, and why is this step important?
Why is it important to avoid vigorous mixing when using a machine to mix two-part aircraft sealants, and what is a likely consequence of doing so?
Why is it important to avoid vigorous mixing when using a machine to mix two-part aircraft sealants, and what is a likely consequence of doing so?
When applying sealant, what distinguishes 'fay surface sealing' from other methods, and where is it typically applied?
When applying sealant, what distinguishes 'fay surface sealing' from other methods, and where is it typically applied?
What should be done with excess sealant that oozes out of a joint after riveting, and why is this step necessary?
What should be done with excess sealant that oozes out of a joint after riveting, and why is this step necessary?
Compared to sealants designed for other applications, what specialized characteristic do fuel tank sealants possess?
Compared to sealants designed for other applications, what specialized characteristic do fuel tank sealants possess?
In sealant application, what is the meaning of 'tack time', and why is it important to consider?
In sealant application, what is the meaning of 'tack time', and why is it important to consider?
What distinguishes one-part sealants from two-part sealants in terms of preparation for application?
What distinguishes one-part sealants from two-part sealants in terms of preparation for application?
What role does Part A play in a two-part sealant system?
What role does Part A play in a two-part sealant system?
What is the main reason for mixing two-part sealants according to the ratios specified by the manufacturer?
What is the main reason for mixing two-part sealants according to the ratios specified by the manufacturer?
What mixing method is generally recommended for two-part aircraft sealants and why?
What mixing method is generally recommended for two-part aircraft sealants and why?
According to the classification system, what property primarily defines the 'Class' of an aircraft sealant?
According to the classification system, what property primarily defines the 'Class' of an aircraft sealant?
What application method is generally used for Class B sealants, given their viscosity characteristics?
What application method is generally used for Class B sealants, given their viscosity characteristics?
What unique characteristic makes Class B sealants well-suited for application on vertical surfaces?
What unique characteristic makes Class B sealants well-suited for application on vertical surfaces?
For what specific type of application is a 'Class C' sealant most often specified?
For what specific type of application is a 'Class C' sealant most often specified?
What does 'cure time' mean in the context of sealant application, and why is it important to consider?
What does 'cure time' mean in the context of sealant application, and why is it important to consider?
Why is it important to apply all sealants to surfaces cleaned from dirt, grease, and other contaminents?
Why is it important to apply all sealants to surfaces cleaned from dirt, grease, and other contaminents?
Why is the family/ type important when choosing a sealant?
Why is the family/ type important when choosing a sealant?
In order to seal a section of the fuselage together, what family/type of sealant should be used?
In order to seal a section of the fuselage together, what family/type of sealant should be used?
To help ensure against corrosion in aircraft components, what family/ type should be used?
To help ensure against corrosion in aircraft components, what family/ type should be used?
What is the correct order for a rivet surface to be sealed?
What is the correct order for a rivet surface to be sealed?
After cleaning a surface with an approved solvent, why is it crucial to avoid touching the cleaned area with bare hands before applying sealant?
After cleaning a surface with an approved solvent, why is it crucial to avoid touching the cleaned area with bare hands before applying sealant?
In the context of sealant classifications, what does 'RV' typically designate?
In the context of sealant classifications, what does 'RV' typically designate?
If no uniform color is observed after mixing, what can be said about the mix?
If no uniform color is observed after mixing, what can be said about the mix?
What are the signs of an improperly mixed sealant
What are the signs of an improperly mixed sealant
What should you do with sealant if it becomes improperly mixed?
What should you do with sealant if it becomes improperly mixed?
Flashcards
Aircraft Sealant Uses
Aircraft Sealant Uses
Aircraft sealants are used for bonding, pressurization, fuel sealing, fume sealing, and corrosion prevention in aircraft.
One-Part Sealants
One-Part Sealants
One-part sealants are pre-mixed and ready to use directly from the manufacturer.
Two-Part Sealants
Two-Part Sealants
Two-part sealants consist of an accelerator (Part A) and a base compound (Part B), requiring separate packaging and mixing.
Two-Part Sealant: Part A
Two-Part Sealant: Part A
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Two-Part Sealant: Part B
Two-Part Sealant: Part B
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Sealant Classifications
Sealant Classifications
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Class A Sealant
Class A Sealant
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Class B Sealant
Class B Sealant
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Class C Sealant
Class C Sealant
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Working Life of Sealant
Working Life of Sealant
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Tack Time
Tack Time
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Cure Time
Cure Time
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Preparing Surfaces for Sealant
Preparing Surfaces for Sealant
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Mixing Two-Part Sealants
Mixing Two-Part Sealants
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Checking Sealant Mixture
Checking Sealant Mixture
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Temperature Effects on Sealant
Temperature Effects on Sealant
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Applying Sealant to Components
Applying Sealant to Components
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Creating a Fillet
Creating a Fillet
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Rivet Sealing
Rivet Sealing
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Aircraft Sealant Manufactures
Aircraft Sealant Manufactures
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Aircraft Sealants
Aircraft Sealants
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Part A (Sealant)
Part A (Sealant)
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Part B (Sealant)
Part B (Sealant)
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Sealant Working Life
Sealant Working Life
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Sealant Tack Time
Sealant Tack Time
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Sealant Cure Time
Sealant Cure Time
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Surface Preparation (Sealant)
Surface Preparation (Sealant)
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Sealant Mixing Ratio
Sealant Mixing Ratio
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Uniform Sealant Color
Uniform Sealant Color
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Sealant Fillet
Sealant Fillet
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Rivet Shop Head Encapsulation
Rivet Shop Head Encapsulation
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Sealant Fume Sealing
Sealant Fume Sealing
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Sealant Corrosion Protection
Sealant Corrosion Protection
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Fastener Seal
Fastener Seal
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Study Notes
- Aircraft sealants serve multiple functions; bonding, pressurization, fuel sealing, fume sealing, and corrosion prevention.
Sealant Types
- One-part sealants are pre-prepared by the manufacturer for immediate use
- Two-part sealants require mixing before use, consisting of Part A (Accelerator) and Part B (Base).
- Two-part sealants must always be mixed according to the manufacturer's specified ratios, generally by weight.
- Two-part sealants are more commonly used than one-part and require separate packaging
Sealant Identification
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There exist a few manufacturers of aircraft sealant
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PPG Aerospace - PRC / Proseal
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Flamemaster - Chemseal
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Advanced chemistry and technology - AC /MC
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Each manufacturer uses its own identification system
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AC-Tech sealants identification explained: AC - 123 B - 1/2
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Application time: time(h) @ 25°C, 50% r.H.
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Class
- A = paste, by brush (fastener)
- B = non-flowing, by gun (fillet & injection seal)
- C = liquid, by gun & roller (fay surface)
- RV = reduced viscosity, by spray (larger areas)
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Family/Type describes application
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100 = first generation, non-sealing products
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200 = second generation & special sealants
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2xx/3xx = fuel tank sealants
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300 = third generation
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6xx/7xx = fuselage sealants
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700 = with corrosion inhibitor
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The manufacturer of the AC-Tech sealants is AC-Tech, Garden Grove, US
Family/Type Applications
- 100 is for first-generation sealants
- 200 is for second-generation sealants
- 300 is for third-generation sealants
- 200/300 are for fuel tank sealants
- 600/700 are for fuselage sealants
- 700 corrosion inhibitor sealants
Sealant Classification
- Class A sealants have a thin viscosity, between 150-500 Poise
- They are designed for brush application
- Class A is designated by U.S. specifications
- Class A sealants are about the consistency of cold chocolate syrup
- Class B sealants have a higher viscosity, between 8,000-16,000 Poise
- Application via extrusion with a pneumatic Semco gun is preferable
- Class B sealants form fillets and seals on vertical surfaces
- Class B sealants are about the consistency of peanut butter
- Class C sealants have a medium viscosity, between 1000-4000 Poise
- Application by a roller or combed tooth spreader, most often specified for fay surface sealing
- Often called Class C or Fay Surface sealants
- Class C sealants are about the consistency of sour cream
Application and Time
- Working life is the time during which the sealant can be applied effectively.
- After the working time passes, the sealant may not adhere correctly.
- Examples of working life include 1/2 hours, 2 hours, and 4 hours.
- Tack time refers to the point when the sealant is no longer sticky.
- Cure time is the time required for the sealant to be completely cured.
Applying Protocol
- To apply sealant effectively, the surface must be free of all contaminants like dirt, grease, and oils
- Clean surfaces with a solvent, like MEK.
- Apply solvent with a new, lint-free cloth.
- Dry the surface with a second clean rag before the solvent evaporates.
- This prevents redepositing contaminates on the surface.
- Rivets should be soaked to remove oils.
- Avoid touching surfaces after cleaning to prevent contamination from body oils.
Mixing Protocols
- Measure sealant parts accurately for proper curing.
- Parts A and B must be stirred separately before weighing, then Part B should be added to Part A, and mixed thoroughly until a uniform grey color is achieved.
- The sealant must be mixed in the proportion of 10 parts of Part A to 100 parts of Part B, by weight
- When mixing by volume the ratio would then be 8.3:100
- The mixture should not have any white or black streaks.
- Ensure no unmixed material remains on the container's sides or bottom. The application depends on multiple factors; Leak and fume proof requires attention to detail:
- Fay Seal
- Fillet Seal
- Sealant under (manufactured) rivet head
- Rivet (shop head) encapsulation
- If machine mixing, avoid vigorous mixing to prevent overheating which reduces working time
- Pre-filled tubes (sem kits) have pre-measured proportions and must be mixed according to the instructions on the tube.
- Only mix the amount of sealant that can be used within its working time.
- Working time is affected by temperature and humidity
- Specified working time is typically at 77°F.
- Increase of ambient temperature by 20°F cuts the working time by half.
- Decrease of ambient temperature by 20°F doubles the working time.
- Apply mixed sealant in a thin layer.
- When pressed together, the sealant should ooze slightly out of the edges.
- Rivet the joint in the normal manner.
- Smooth the excess sealant into a fillet around the joint.
- Apply a fillet of sealant to the edges and corners of all components.
- Ensure that there are no voids and apply a small dab to shop head of each rivet.
- Clean up any excess or smeared sealant with solvent.
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