Aircraft general knowledge

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Questions and Answers

Stability about the axis which runs parallel to the line of flight is referred to as

  • directional stability
  • lateral stability. (correct)
  • pitch stability
  • longitudinal stability

What type loads cause the most rivet failures?

  • Shear (correct)
  • Bearing
  • Bending
  • Head

With which system is differential control associated?

  • Trim
  • Elevator
  • Rudder
  • Aileron (correct)

Clad aluminum alloys are used in aircraft because they

<p>are less subject to corrosion than uncoated aluminum alloys. (C)</p> Signup and view all the answers

One method of inspecting a laminated fiberglass structure that has been subjected to damage is to

<p>strip the damaged area of all paint and shine a strong light through the structure. (C)</p> Signup and view all the answers

The angle of incidence of an airplane at rest

<p>does not change when in flight. (C)</p> Signup and view all the answers

The primary alloying agent of 2024-T36 is indicated by the number

<p>2 (B)</p> Signup and view all the answers

An aircraft that is required by Section 91.409, to have a 100-hour inspection may be flown beyond the inspection requirement

<p>if necessary to reach a place at which the inspection can be accomplished, but not to exceed 10 flight hours. (B)</p> Signup and view all the answers

What is generally the best procedure to use when removing a solid shank rivet?

<p>Drill to the base of the manufactured rivet head with a drill one size smaller than the rivet shank and remove the rivet with a punch. (B)</p> Signup and view all the answers

If a single-rotor helicopter is in forward horizontal flight, the angle of attack of the advancing blade is

<p>less than the retreating blade. (C)</p> Signup and view all the answers

What is the purpose of stringers?

<p>To prevent buckling and bending by supporting and stiffening the skin (C)</p> Signup and view all the answers

The airframe structure must remain substantially intact after experiencing

<p>The design limit load times a 1.5 safety factor (B)</p> Signup and view all the answers

The skin of a modern pressurized aircraft

<p>Is primary load bearing structure carrying much of the structural load (D)</p> Signup and view all the answers

Station numbers (Stn) and water lines (WL) are:

<p>A means of locating airframe structure and components (A)</p> Signup and view all the answers

Flight deck windows are constructed from

<p>Strengthened clear vinyl with an electrical conducting coat for de-icing and rubber pressure seals (B)</p> Signup and view all the answers

A cantilever wing:

<p>Is supported at one end only with no external bracing (B)</p> Signup and view all the answers

A torsion box:

<p>Is a structure formed between the wing spars, skin and ribs to resist bending and twisting loads (A)</p> Signup and view all the answers

A lightening hole in a rib

<p>Lightens and stiffens the structure (A)</p> Signup and view all the answers

Control surface flutter

<p>Is a means of detecting the critical safe life of the wing (B)</p> Signup and view all the answers

A damage tolerant structure

<p>Has degree of structural strength redundancy spread over a large area (A)</p> Signup and view all the answers

It is the maximum stress expected in any structural member

<p>Limit Strength (C)</p> Signup and view all the answers

It is the ability of metal to resist deformation

<p>Yield strength (D)</p> Signup and view all the answers

It represents the highest stress experienced within the material at its moment of rupture.

<p>Flexure strength (D)</p> Signup and view all the answers

It is the maximum stress a material can sustain without rupture.

<p>Ultimate strength (A)</p> Signup and view all the answers

Capacity of a material to absorb energy in the elastic range

<p>Resilience (B)</p> Signup and view all the answers

Ratio of maximum energy absorbed per unit volume

<p>Modulus of Resilience (D)</p> Signup and view all the answers

Energy absorption in the plastic range

<p>Toughness (B)</p> Signup and view all the answers

Equal to the area under the entire stress-strain curve.

<p>Modulus of Toughness (C)</p> Signup and view all the answers

A material's ability to be bent, formed, or shaped without cracking or breaking

<p>Malleability (C)</p> Signup and view all the answers

The ability of metal to be drawn into wire stock, extrusions, or rods

<p>Ductility (C)</p> Signup and view all the answers

Toughness is a material's ability to resist tearing or breaking when it is bent or stretched.

<p>Toughness (A)</p> Signup and view all the answers

The ability of metal to be joined by heating and melting is defined as fusibility.

<p>Fusibility (C)</p> Signup and view all the answers

Is a process wherein a piece of metal is worked at temperatures above its critical range.

<p>Forging (B)</p> Signup and view all the answers

Consists of forming hot metal ingots with rollers to form sheets, bars, and beams.

<p>Rolling (A)</p> Signup and view all the answers

Is used to form large and heavy parts

<p>Pressing (B)</p> Signup and view all the answers

Is the process of forcing metal through a die which imparts a required cross-section to the metal.

<p>Extrusion (A)</p> Signup and view all the answers

Wrought alloy designation

<p>S (A)</p> Signup and view all the answers

Cast alloy designation

<p>Without S (B)</p> Signup and view all the answers

Annealed, soft state

<p>O (C)</p> Signup and view all the answers

Intermediate heat treatment

<p>W (B)</p> Signup and view all the answers

Combination of iron and carbon

<p>Cementite (C)</p> Signup and view all the answers

Steel heated above the critical range (solid solution of cementite in gamma iron)

<p>Austenite (C)</p> Signup and view all the answers

Is the hardest structure obtained in steel.

<p>Martensite (A)</p> Signup and view all the answers

Steels containing 0.85 % carbon. Greatest hardness from heat treatment is obtained in this composition.

<p>Eutectoid (C)</p> Signup and view all the answers

Which rivets should be selected to join two sheets of .032-inch aluminum?

<p>MS20470AD-4-4 (D)</p> Signup and view all the answers

How many MS20470 AD-4-6 rivets will be required to attach a 10 x 5 inch plate, using a single row of rivets, minimum edge distance, and 4D spacing?

<p>56 (C)</p> Signup and view all the answers

Anything that needs periodic replacement

<p>rotable (B)</p> Signup and view all the answers

Any part that is usually repaired and then returned to service as repaired/overhauled or even "as new" condition.

<p>repairable (C)</p> Signup and view all the answers

Any component that is usually just thrown away at the end of its useable life, this is usually because it is not worth repairing or cannot be repaired or overhauled due to its construction and intended use.

<p>expendable (C)</p> Signup and view all the answers

Any component that is rendered unsuitable for reuse when it's installed and used.

<p>consumable (A)</p> Signup and view all the answers

With a hyd lock there is:

<p>no flow, jack is stationary (A)</p> Signup and view all the answers

The primary purpose of a hydraulic reservoir is:

<p>to compensate for leaks and expansion (B)</p> Signup and view all the answers

A relief valve

<p>relieves at its design pressure (C)</p> Signup and view all the answers

Pascal's law states that

<p>applied force acts equally in all directions (A)</p> Signup and view all the answers

The purpose of an accumulator is to

<p>store fluid under pressure (C)</p> Signup and view all the answers

Oil is used in an oleo strut to:

<p>limit the speed of extension and compression of the strut (B)</p> Signup and view all the answers

Inadvertent retraction of the landing gear on the ground:

<p>prevented by the ground/air logic system (C)</p> Signup and view all the answers

The best extinguishant to use on a wheel or brake fire is:

<p>Dry powder (B)</p> Signup and view all the answers

Landing gear ground lock pins are:

<p>removed prior to flight and stowed on the aircraft where they are visible to the crew (B)</p> Signup and view all the answers

A likely cause of wheel shimmy is:

<p>a torque link is worn or damaged (B)</p> Signup and view all the answers

Which of the following may a certificated airframe and powerplant mechanic perform on aircraft and approve for return to service?

  1. a 100-hour inspection.
  2. an annual inspection, under specified circumstances.
  3. a progressive inspection, under specified circumstances.

<p>1, 3 (B)</p> Signup and view all the answers

Which of the following describe the effects of annealing steel and aluminum alloys?

  1. decrease in internal stress.
  2. softening of the metal.
  3. improved corrosion resistance.

<p>1, 2 (B)</p> Signup and view all the answers

Which of the listed conditions is NOT one of the requirements for corrosion to occur?

<p>The presence of a passive oxide film. (D)</p> Signup and view all the answers

A primary cause of intergranular corrosion is

<p>improper heat treatment. (D)</p> Signup and view all the answers

Which of these materials is the most cathodic?

<p>Stainless steel. (B)</p> Signup and view all the answers

Which will weigh the least?

<p>35 parts of dry air and 65 parts of water vapor. (D)</p> Signup and view all the answers

Which type crack can be detected by magnetic particle inspection using either circular or longitudinal magnetization?

<p>45° (C)</p> Signup and view all the answers

The pattern for an inclusion is a magnetic particle buildup forming

<p>parallel lines. (B)</p> Signup and view all the answers

Which material cannot be heat treated repeatedly without harmful effects?

<p>Clad aluminum alloy. (B)</p> Signup and view all the answers

Unless otherwise specified or required, aircraft bolts should be installed so that the bolthead is

<p>upward, or in a forward direction. (D)</p> Signup and view all the answers

Which heat-treating process of metal produces a hard, wear-resistant surface over a strong, tough core?

<p>Case hardening (B)</p> Signup and view all the answers

Who is responsible for upkeep of the required maintenance records for an aircraft?

<p>The aircraft owner. (B)</p> Signup and view all the answers

The clearance between the piston rings and the ring lands is measured with a

<p>thickness gauge. (A)</p> Signup and view all the answers

Which tool can be used to measure the alignment of a rotor shaft or the plane of rotation of a disk?

<p>Dial indicator. (A)</p> Signup and view all the answers

Which is the ratio of the water vapor actually present in the atmosphere to the amount that would be present if the air were saturated at the prevailing temperature and pressure?

<p>Relative humidity. (B)</p> Signup and view all the answers

Which condition indicates a part has cooled too quickly after being welded?

<p>Cracking adjacent to the weld. (D)</p> Signup and view all the answers

The boiling point of a given liquid varies

<p>directly with pressure. (A)</p> Signup and view all the answers

The aluminum code number 1100 identifies what type of aluminum?

<p>99 percent commercially pure aluminum. (D)</p> Signup and view all the answers

The lifting or flaking of the metal at the surface due to delamination of grain boundaries caused by the pressure of corrosion residual product buildup is called

<p>exfoliation (B)</p> Signup and view all the answers

A nonelectrolytic chemical treatment for aluminum alloys to increase corrosion resistance and paint-bonding qualities is called

<p>alodizing (B)</p> Signup and view all the answers

Which part(s) of a semi-monocoque fuselage prevent(s) tension and compression from bending the fuselage?

<p>Longerons and stringers. (D)</p> Signup and view all the answers

Which fiber to resin (percent) ratio for advanced composite wet lay-ups is generally considered the best for strength?

<p>60:40. (A)</p> Signup and view all the answers

When fabricating parts from Alclad 2024-T3 aluminum sheet stock,

<p>all scratches, kinks, tool marks, nicks, etc., must be held to a minimum. (A)</p> Signup and view all the answers

The general rule for finding the proper rivet diameter is

<p>three times the thickness of the thickest sheet. (B)</p> Signup and view all the answers

Which statement is true regarding the inspection of a stressed skin metal wing assembly known to have been critically loaded?

<p>If genuine rivet tipping has occurred, groups of consecutive rivet heads will be tipped in the same direction. (A)</p> Signup and view all the answers

Rivet pitch is the distance between the

<p>centers of adjacent rivets in the same row. (C)</p> Signup and view all the answers

Which rivet is used for riveting magnesium alloy structures?

<p>5056 aluminum. (C)</p> Signup and view all the answers

Aircraft structural units, such as spars, engine supports, etc., which have been built up from sheet metal, are normally

<p>repairable, using approved methods. (B)</p> Signup and view all the answers

Sandwich panels made of metal honeycomb construction are used on modern aircraft because this type of construction

<p>has a high strength to weight ratio. (B)</p> Signup and view all the answers

The purpose of spring tabs or servo tabs is to

<p>assist the pilot in moving the control surfaces. (A)</p> Signup and view all the answers

What is the purpose of refrigerating 2017 and 2024 aluminum alloy rivets after heat treatment?

<p>To retard age hardening. (D)</p> Signup and view all the answers

Which procedure is correct when using a reamer to finish a drilled hole to the correct size?

<p>Turn the reamer only in the cutting direction. (A)</p> Signup and view all the answers

An airplane that has a tendency to gradually increase a pitching moment that has been set into motion has

<p>poor longitudinal stability. (A)</p> Signup and view all the answers

The dimensions of an MS20430AD-4-8 rivet are

<p>1/8 inch in diameter and 1/2 inch long. (C)</p> Signup and view all the answers

If an aircraft's transparent plastic enclosures exhibit fine cracks which may extend in a network over or under the surface or through the plastic, the plastic is said to be

<p>crazing (A)</p> Signup and view all the answers

An airplane which has good longitudinal stability should have a minimum tendency to

<p>pitch (A)</p> Signup and view all the answers

If control cables are adjusted properly and the control surfaces tend to vibrate, the probable cause is

<p>worn attachment fittings. (A)</p> Signup and view all the answers

The purpose of the vertical fin is to provide

<p>directional stability. (C)</p> Signup and view all the answers

Cherrymax and Olympic-Lok rivets

<p>utilize a pulling tool for installation. (C)</p> Signup and view all the answers

A DD rivet is heat treated before use to

<p>soften to facilitate riveting. (B)</p> Signup and view all the answers

The Dzus turnlock fastener consists of a stud, grommet, and receptacle. The stud diameter is measured in

<p>sixteenths of an inch. (C)</p> Signup and view all the answers

Which part(s) of a semi monocoque fuselage prevent(s) tension and compression from bending the fuselage?

<p>Longerons and stringers. (A)</p> Signup and view all the answers

How many MS20470 AD-4-6 rivets will be required to attach a 10" x 5" plate, using a single row of rivets, minimum edge distance, and four times rivet diameter pitch?

<ol start="52"> <li>(D)</li> </ol> Signup and view all the answers

What should be the included angle of a twist drill for soft metals?

<p>90° (D)</p> Signup and view all the answers

Which of the following need not be considered when determining minimum rivet spacing?

<p>Rivet length (@)</p> Signup and view all the answers

A sheet metal repair is to be made using two pieces of 0.0625-inch aluminum riveted together. All rivet holes are drilled for ⁵⁄₃₂-inch rivets. The length of the rivets to be used will be.

<p>⁷⁄₁₆ inch. (A)</p> Signup and view all the answers

Proper pre-preg composite lay-up curing generally accomplished by

  1. applying external heat.
  2. room temperature exposure.
  3. adding a catalyst or curing agent to the resin.
  4. applying pressure.

<p>1 and 4. (A)</p> Signup and view all the answers

Turbine engine air used for air conditioning and pressurization is generally called

<p>bleed air. (A)</p> Signup and view all the answers

Which of the following may be used for the repair of fuel leaks on most integral fuel tanks?

<p>Riveting and resealing. (A)</p> Signup and view all the answers

The size drill used to open holes for a 5/32 inch diameter rivet is

<ol start="21"> <li>(B)</li> </ol> Signup and view all the answers

Adhesives that contain resins dissolve in water solution, such as wood glue or wood paste is

<p>dispersion adhesives. (D)</p> Signup and view all the answers

The strength classification of fabric in aircraft covering is based on

<p>tensile strength. (B)</p> Signup and view all the answers

These nuts are designed to fit on standard airframe bolts and may be used when the bolt is subjected to either shear or tensile loads

<p>castle nuts. (C)</p> Signup and view all the answers

The maximum stress that can be applied to a material without permanent deformation of the material.

<p>Elastic limit. (D)</p> Signup and view all the answers

Which rivet is made of heat-treated aluminum alloy and it is so called icebox rivet?

<p>2024 aluminum alloy. (B)</p> Signup and view all the answers

Which of the following methods may be suitable to use to detect cracks open to the surface in aluminum forgings and castings?

  1. Eddy current inspection.
  2. Dye penetrant inspection.
  3. Magnetic particle inspection.
  4. Metallic ring inspection.
  5. Ultrasonic inspection.
  6. Visual inspection.

<p>1,2,5,6 (B)</p> Signup and view all the answers

The symbol for propeller efficiency is the Greek letter η (eta). It is an expression of the ratio between

<p>thrust horsepower and brake horsepower. (A)</p> Signup and view all the answers

(1) According to 14 CFR, Part 91, repairs to an aircraft skin should have dimensional sketch included in the permanent records. (2) On occasion, a mechanic may need to make a simple sketch of a proposed repair to an aircraft, a new design, or a modification. Regarding the above statements,

<p>only No. 2 is true. (D)</p> Signup and view all the answers

The working theory behind the design of an efficient propeller.

<p>Drzewiecki Theory. (D)</p> Signup and view all the answers

Which statement is correct regarding an aircraft that is found to be unairworthy after an annual inspection, due to an item requiring a major repair (assuming approved data is used to accomplish the repair)?

<p>An appropriately rated mechanic or repair station may repair the defect and approve the aircraft for return to service. (A)</p> Signup and view all the answers

An aircraft that is due an annual inspection may be flown

<p>if a special permit has been issued for the aircraft. (D)</p> Signup and view all the answers

Why is it extremely important that no more than about ten seconds elapse between removal of an alloy from the furnace and the quench?

<p>to maintain hardness (A)</p> Signup and view all the answers

2024T4 - what does T4 mean?

<p>Solution heat-treated, followed by natural aging at room temperature to a stable condition. (D)</p> Signup and view all the answers

Which alloys contain approximately 80 percent nickel & 14 percent chromium?

<p>Inconel (C)</p> Signup and view all the answers

SAE 3020, what is the degree of carbon content?

<p>low-carbon content (A)</p> Signup and view all the answers

A process that is used to relieved stresses on ferrous metals.

<p>normalizing (B)</p> Signup and view all the answers

What is the maximum grain deviation for the wood to used it on aircraft structures?

<p>1:15 (B)</p> Signup and view all the answers

This refer to the type of reinforcing fiber that has a disadvantage of reacting with aluminum alloys, that may cause galvanic corrosion.

<p>carbon/graphite (D)</p> Signup and view all the answers

A fiber orientation that runs parallel to the 0° direction.

<p>selvage edge (D)</p> Signup and view all the answers

A type of composites that consist of two or more layers of different reinforcing material laminated together.

<p>intraply hybrid composite (C)</p> Signup and view all the answers

What is the minimum edge distance for aircraft rivets?

<p>two times the diameter of the rivet shank. (D)</p> Signup and view all the answers

A type of rivets that were developed for used on streamline airfoils and permit a smooth flow over an aircraft's wings or control surfaces.

<p>countersunk rivets (C)</p> Signup and view all the answers

A type of rivet that are being characterized by a raised dot.

<p>2017 (A)</p> Signup and view all the answers

A bolt with the code AN5-22 is typically how long?

<p>2 1/4 inches (A)</p> Signup and view all the answers

What is the type of bolt being identified by a triangle on its head?

<p>close tolerance bolt (B)</p> Signup and view all the answers

If a nut is being classify as a class 3 fit, what does it mean?

<p>medium fit (D)</p> Signup and view all the answers

Which publication manual indicates the maximum torque recommendations for bolts and nuts?

<p>AC43.13-1B (A)</p> Signup and view all the answers

If an aircraft is due for a 100-hour inspection but it is in a place where there are no facility for them, how much time that the said aircraft is allowed to fly in order to ferry it to their respective facility?

<p>10 hours (C)</p> Signup and view all the answers

These are published to notify aircraft owners and other interested persons of unsafe conditions and to prescribe the conditions under which the product may continue to be operated.

<p>AD (Airworthiness Directives) (A)</p> Signup and view all the answers

An NDT inspection that utilizes the use of fluorescent particle solution and inspect it under black light.

<p>magnaglo inspection (B)</p> Signup and view all the answers

This inspection is required when an aircraft is operated under 14 CFR part 91 and used for hire, such as flight training.

<p>100-hour inspection (C)</p> Signup and view all the answers

In an AN426 DD 4-6 designation, what is the length of the rivet?

<p>3/8 inch (B)</p> Signup and view all the answers

Which rivet type is also known as field rivets?

<p>AD (D)</p> Signup and view all the answers

The diameter of a clevis bolt is normally given in what increments?

<p>1/16 increments (D)</p> Signup and view all the answers

It is one which, if improperly done, might appreciably affect the weight, balance, structural strength, performance, power plant operation, flight characteristics, or other qualities affecting airworthiness; or one which is not done according to accepted practices or cannot be done by elementary operations.

<p>major repair (B)</p> Signup and view all the answers

An aircraft was not approved for return to service after an annual inspection and the owner wanted to fly the aircraft to another maintenance base. Which statement is correct?

<p>The owner must obtain a special flight permit. (A)</p> Signup and view all the answers

Which maintenance action is an airframe major repair?

<p>the repair of portions of skin sheets by making additional seams (C)</p> Signup and view all the answers

What is the means by which the FAA notifies aircraft owners and other interested persons of unsafe conditions and prescribes the condition under which the product may continue to be operated?

<p>airworthiness directives (B)</p> Signup and view all the answers

If work performed on an aircraft has been done satisfactorily, the signature of an authorized person on the maintenance records for maintenance or alterations performed constitutes

<p>approval for return to service only for the work performed. (A)</p> Signup and view all the answers

Where is the record of compliance with Airworthiness Directives or manufacturers' service bulletins normally indicated?

<p>Aircraft maintenance records (A)</p> Signup and view all the answers

Galvanic corrosion is likely to be most rapid and severe when

<p>the surface area of the anodic metal is smaller than the surface area of the cathodic metal. (D)</p> Signup and view all the answers

When the specific torque value for nuts is not given, where can the recommended torque value be found?

<p>AC 43.13-1B (D)</p> Signup and view all the answers

Alclad is a metal consisting of

<p>pure aluminum surface layers on an aluminum layer core. (D)</p> Signup and view all the answers

In rotorcraft external-loading, the ideal location of the cargo release is where the line of action passes

<p>through the center of gravity at all times. (C)</p> Signup and view all the answers

Which rivet may be used as received without further treatment?

<p>2117-T3 (A)</p> Signup and view all the answers

What action is required when a minor repair is performed on a certified aircraft?

<p>an entry in the aircraft's permanent records is required (C)</p> Signup and view all the answers

Where is the record of compliance with Airworthiness Directives or manufacturers' service bulletins normally indicated?

<p>aircraft maintenance records (D)</p> Signup and view all the answers

The elevators of a conventional airplane are used to provide rotation about the...

<p>lateral axis (D)</p> Signup and view all the answers

A piece of sheet metal is bent to a certain radius. The curvature of the bend is referred to as the...

<p>bend radius (A)</p> Signup and view all the answers

What is the purpose of the wing main spar?

<p>to withstand bending and torsional loads (C)</p> Signup and view all the answers

The classification of high tensile strength fibreglass used in aircraft structures is...

<p>S-glass (D)</p> Signup and view all the answers

A torsion box...

<p>is the structure formed between the wing spars, skin and ribs to resist bending and twisting loads (A)</p> Signup and view all the answers

What should be done to prevent rapid deterioration when oil or grease come in contact with a tire?

<p>wipe the tire with a dry cloth followed by a washdown and rinse with soap and water (A)</p> Signup and view all the answers

The auxiliary (tail) rotor of a helicopter permits the pilot to compensate for and/or accomplish which of the following?

<p>torque and directional control (D)</p> Signup and view all the answers

When inspecting a control cable turnbuckle for proper installation, determine that...

<p>the safety wire ends are wrapped a minimum of four turns around the terminal end shanks (C)</p> Signup and view all the answers

Which is an acceptable safety device for a castle nut when installed on secondary structures?

<p>cotter pin (C)</p> Signup and view all the answers

Which defect in aircraft finishes may be caused by adverse humidity, drafts, or sudden changes in temperature?

<p>blushing (B)</p> Signup and view all the answers

Which type of coating typically includes phosphoric acid as one of its components at the time of application?

<p>wash primer (A)</p> Signup and view all the answers

When inspecting a butt welded joint by visual means,

<p>the penetration should be 100 percent of the thickness of the base metal. (A)</p> Signup and view all the answers

Liquid penetrant inspection methods may be used on which of the following?

  1. porous plastics.
  2. ferrous metals.
  3. nonferrous metals.
  4. smooth unpainted wood.
  5. nonporous plastics.

<p>2,3,5. (B)</p> Signup and view all the answers

A mechanic has completed a bonded honeycomb repair using the potted compound repair technique. What nondestructive testing method is used to determine the soundness of the repair after the repair has cured?

<p>metallic ring test. (B)</p> Signup and view all the answers

The vertical flight of a helicopter is controlled by

<p>collective pitch changes. (D)</p> Signup and view all the answers

Rivet pitch is the distance between the

<p>centers of adjacent rivets in the same row. (B)</p> Signup and view all the answers

Which of these materials is the most anodic?

<p>magnesium. (A)</p> Signup and view all the answers

A primary cause of intergranular corrosion is

<p>dissimilar metal contact. (D)</p> Signup and view all the answers

If too much acetylene is used in the welding of stainless steel,

<p>the metal will absorb carbon and lose its resistance to corrosion. (B)</p> Signup and view all the answers

What type of inspection can determine delamination damage of a composite structure?

<p>ultrasonic inspection. (C)</p> Signup and view all the answers

Nickel-cadmium battery cases and drain surfaces which have been affected by electrolyte should be neutralized with a solution of

<p>boric acid. (A)</p> Signup and view all the answers

Which of the following statements accurately describes the capabilities of liquid penetrant testing?

<p>liquid penetrant testing is useful for locating discontinuities which are open to the surface in non-porous materials. (B)</p> Signup and view all the answers

The limitation of a liquid penetrant test is:

<p>porous materials cannot be tested. (D)</p> Signup and view all the answers

Which of the following is not an advantage of magnetic particles testing?

<p>works well through a thin coat of paint. (C)</p> Signup and view all the answers

Flashcards

Directional Stability

Stability about the axis that runs parallel to the line of flight.

Shear Loads

Forces that cause the most rivet failures.

Aileron

A system with differential control.

Corrosion Resistance

Clad aluminum alloys resist this better than others.

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Tap Testing

A common way to inspect laminated fiberglass structures for damage.

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Relative wind and chord of the wing

The angle of incidence of an airplane refers to the angle between these two components

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Copper (Indicated by 4)

The primary alloying agent in 2024-T36 aluminum.

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10 hours to reach inspection location

Conditions under which a 100-hour inspection can be exceeded (without a special permit)

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Drill the head, then punch

Best way to remove a solid shank rivet.

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Less than the retreating blade

Angle of attack of the advancing blade relative to the retreating blade (helicopter in forward flight)

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Prevent buckling

Primary purpose of stringers in aircraft construction.

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Airframe structural integrity

The airframe must remain substantially intact after experiencing the design limit load times a 1.5 safety factor.

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Skin of pressurized aircraft

The outer layer of a modern aircraft, constructed using light alloy steel sheets and designed based on the monocoque principle. It acts as the primary load-bearing structure.

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Station numbers and water lines

A system for pinpointing locations of airframe structures and components.

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Flight deck windows

Made of strengthened glass with shock absorbing vinyl interlayers and rubber pressure seals

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Cantilever wing

A wing supported at one end only with no external bracing

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Torsion box

A structure within the fuselage to withstand compression, bending, and twisting loads.

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Lightening hole in a rib

Lightens and stiffens the structure

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Control surface flutter

A destructive vibration that must be damped out within the flight envelope

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Damage tolerant structure

Has a degree of structural strength redundancy spread over a large area, so damage will not adversely affect the aircraft

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Ultimate Strength

The maximum stress a structural member can withstand.

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Limit strength

The ability of metal to resist deformation.

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Ultimate strength

The highest stress experienced within the material at its moment of rupture.

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Resilience

Capacity to absorb energy in the elastic range without permanent deformation.

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Toughness

Energy absorption in the plastic range.

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Ductility

Ability to be bent, formed, or shaped without cracking.

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Ductility

Ability to be drawn into wires or rods.

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Toughness

Ability to resist tearing or breaking when bent or stretched.

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Hot Working

Process where metal is worked above its critical temperature.

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Rolling

Forming metal ingots into sheets, bars, beams using rollers.

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Extrusion

Forming metal by forcing it through a die.

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Without S

Wrought alloy designation

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S

Cast alloy designation

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O

Annealed, soft state

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W

Intermediate Heat Treatment

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Cementite

A compound of iron and carbon with a high carbon content.

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Austenite

A solid solution of carbon in iron, stable at high temperatures.

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Martensite

A very hard and brittle form of steel obtained during quenching.

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Eutectoid

A mixture of two or more phases that form simultaneously from a single liquid phase at a specific temperature.

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Martensite

Hardest structure obtained in steel.

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Expendable Parts

Components needing replacement at specified intervals.

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Repairable Parts

Parts restored to working condition, then reused.

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Consumable Parts

Parts discarded after a single use or short lifespan.

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Hydraulic Lock Condition

No flow, jack is stationary

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Hydraulic Reservoir Purpose

Compensates for fluid volume changes and provides a supply of fluid.

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Relief Valve

Device that protects a system from overpressure.

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Pascal's Law

Pressure exerted is distributed equally in all directions.

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Accumulator Purpose

To store fluid under pressure.

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Oil in Oleo Strut

To limit the speed of compression of the strut.

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Inadvertent Gear Retraction

Prevented by the ground/air logic system.

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Best Fire Extinguishant (Wheel/Brake)

Dry powder.

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Landing Gear Ground Lock Pins

Removed prior to flight and stowed on the aircraft where they are visible to the crew

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Wheel Shimmy Cause

A torque link is worn or damaged.

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Mechanic Approved Inspections

100-hour, annual, and progressive inspections.

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Effects of Annealing

Decrease in internal stress and softening of the metal.

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Not Required for Corrosion

The presence of a passive oxide film.

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Primary Cause of Intergranular Corrosion

Improper heat treatment.

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Most Cathodic Material

Stainless steel.

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Which mixture weighs the least?

98 parts of dry air and 2 parts of water vapor will weigh the least because water vapor is lighter than dry air.

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Longitudinal Crack

Cracks detectable by magnetic particle inspection, oriented along the length of the part.

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Aircraft Bolt Installation (Standard)

Indicates that the aircraft bolts should be installed with the bolthead facing upward or in a forward direction.

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Case Hardening

Heat treatment to produce a hard, wear-resistant surface over a strong, tough core.

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Maintenance Record Upkeep

The maintaining repair station or authorized inspector is responsible for the upkeep of the required maintenance records for an aircraft.

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Piston Ringland Clearance Measurement

Uses a vernier caliper to measure the small distances/clearances.

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Rotor Shaft Alignment Tool

A dial indicator measures alignment of a rotor shaft or plane of rotation of a disk.

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Relative Humidity

Relative humidity is the ratio of water vapor actually present to what would be present if saturated.

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Rapid Cooling After Welding

Cracking adjacent to the weld indicates rapid cooling post-welding.

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Boiling Point Variation

Varies directly with the pressure applied to it.

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Aluminum code number 1100

Identifies 99 percent commercially pure aluminum.

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Exfoliation (Corrosion)

Lifting or flaking of metal due to corrosion residual buildup.

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Anodizing

A nonelectrolytic chemical treatment for aluminum alloys to improve corrosion resistance and paint-bonding qualities.

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Semi-monocoque fuselage parts

Longerons and stringers prevent tension and compression from bending the fuselage.

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Optimal fiber to resin ratio

A 60:40 fiber to resin ratio is generally considered the best for strength.

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Alclad 2024-T3 Fabrication

When fabricating parts from Alclad 2024-T3 aluminum sheet stock, follow the manufacturer's recommendations.

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Proper rivet diameter

Three times the thickness of the materials to be joined.

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Stressed skin metal wing inspection

If genuine rivet tipping has occurred, groups of consecutive rivet heads will be tipped in the same direction.

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Rivet pitch

Centers of adjacent rivets in the same row.

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Rivet for Magnesium Alloys

5056 aluminum is used for riveting magnesium alloy structures.

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Repair of Aircraft Structures

Aircraft structural units are normally repairable, using approved methods.

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Sandwich panels property

Has a high strength to weight ratio.

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Spring/Servo Tabs Purpose

Assist the pilot in moving the control surfaces and make in-flight trim adjustments.

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Refrigerating Aluminum Rivets

To retard age hardening.

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Reamer Usage

Turn the reamer only in the cutting direction.

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Increasing Pitching Moment

Poor longitudinal stability.

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MS20430AD-4-8 Rivet Dimensions

1/8 inch in diameter and 1/2 inch long.

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Plastic enclosure cracks

Crazing.

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Good Longitudinal Stability

Minimum tendency to pitch.

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Vibrating Control Surfaces

Incorrect mass balance.

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Vertical Fin Purpose

Provide directional stability.

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Cherrymax/Olympic-Lok Rivets

Utilize a pulling tool for installation.

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DD Rivet Heat Treatment

Soften to facilitate riveting.

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Dzus fastener stud diameter

Thousandths of an inch.

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Semi-monocoque fuselage parts preventing bending

Longerons and stringers.

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Twist drill angle for soft metals

118°.

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Not considered for rivet spacing

Rivet diameter.

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Rivet length for 1/8-inch

3/8 inch.

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Composite lay-up curing

Applying external heat, adding a catalyst, and applying pressure.

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Air for air conditioning/pressurization

Bleed air.

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Repairing fuel leaks

Brazing and resealing is suitable for fuel leaks.

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Drill size for 5/32 rivet

#21 drill bit

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Adhesives dissolving in water

Dispersion adhesives.

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Fabric strength classification

Tensile strength.

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Nuts for shear/tensile loads

Shear nuts.

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Elastic Limit

The maximum stress a material can withstand without permanent deformation.

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2117 Aluminum Alloy Rivet

Rivet made of heat-treated aluminum alloy, often stored in a refrigerated state to delay hardening.

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Crack Detection Methods

Inspection methods for detecting surface cracks in aluminum forgings and castings. Includes: Eddy current, dye penetrant, ultrasonic, and visual inspection.

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Propeller Efficiency

Ratio between power speed coefficient and advance ratio.

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Drzewiecki Theory

Aeronautical theory used to design efficient propellers.

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Study Notes

Butt Welded Joint Inspection

  • When visually inspecting a butt welded joint, ensure the penetration is 100% of the base metal thickness.

Liquid Penetrant Inspection Applications

  • Liquid penetrant inspection is suitable for ferrous and nonferrous metals, as well as nonporous plastics.

Metallic Ring Test

  • A metallic ring test is used to determine the soundness of a bonded honeycomb repair after it has cured.

Helicopter Vertical Flight Control

  • Collective pitch changes control the vertical flight of a helicopter.

Rivet Pitch Definition

  • Rivet pitch is the distance between the centers of adjacent rivets in the same row.

Anodic Material

  • Magnesium is the most anodic material.

Intergranular Corrosion Cause

  • Dissimilar metal contact is a primary cause of intergranular corrosion.

Acetylene Excess in Stainless Steel Welding

  • Using too much acetylene when welding stainless steel causes the metal to absorb carbon and lose resistance to corrosion.

Delamination Damage Inspection

  • Ultrasonic inspection can determine delamination damage in composite structures.

Neutralizing Affected Battery Surfaces

  • Nickel-cadmium battery cases and drain surfaces affected by electrolyte should be neutralized with boric acid.

Liquid Penetrant Testing Definition

  • Liquid penetrant testing is useful for locating discontinuities open to the surface in non-porous materials.

Liquid Penetrant Test Limitation

  • Porous materials cannot be tested using liquid penetrant.

Magnetic Particles Testing Advantage

  • Magnetic particles testing works well through a thin coat of paint.

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