Aircraft Engine Systems Quiz

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Questions and Answers

What is the maximum ambient temperature allowed for operating engine anti-ice during ground operations?

  • 10° C
  • 15° C
  • 0° C
  • 5° C (correct)

During the start phase, which solenoid is energized to prevent fuel flow through the oil-to-fuel heat exchanger?

  • Enrichment solenoid
  • Anti-ice solenoid
  • Lockout solenoid (correct)
  • Bypass solenoid

At what RPM does the enrichment solenoid become de-energized, allowing the anti-ice lockout valve to reopen?

  • 10% RPM
  • 70% RPM
  • 30% RPM
  • 55% RPM (correct)

What temperature must be reached for the anti-ice valve to open and allow warm fuel to mix with inlet fuel?

<p>40° F (A)</p> Signup and view all the answers

What does the P2 probe measure in the aircraft engine system?

<p>Total air pressure (B)</p> Signup and view all the answers

What is used to prevent the P2 probe from icing over?

<p>Hot air from the compressor (C)</p> Signup and view all the answers

What initiates the expansion of the fluid in the T2 sensor when air temperature increases?

<p>Thermal expansion (D)</p> Signup and view all the answers

What component adjusts the metered fuel based on pressure sensed by the P2 probe?

<p>Bellows mechanism (B)</p> Signup and view all the answers

What role does the under-speed fuel governor play during beta mode operation?

<p>It controls the amount of fuel supplied to the engine. (D)</p> Signup and view all the answers

When is the fuel shut-off valve energized to the 'fuel ON' position?

<p>At approximately 10% engine speed during the start cycle. (A)</p> Signup and view all the answers

How can the fuel shut-off valve be manually closed during an engine shutdown?

<p>By positioning the engine speed lever to the shut-off position. (C)</p> Signup and view all the answers

What happens to the fuel flow divider as the engine accelerates?

<p>It causes the secondary port to open due to increased differential pressure. (C)</p> Signup and view all the answers

What is the function of the primary manifold assembly in the fuel system?

<p>To connect the five fuel nozzles to the primary side of the fuel flow divider. (C)</p> Signup and view all the answers

What electrical action is required to move the fuel shut-off valve to the 'fuel OFF' position?

<p>Placing the start/stop switch in the stop position. (C)</p> Signup and view all the answers

Which component is located downstream of the FCU on the left-hand side of the engine?

<p>The fuel shut-off valve. (C)</p> Signup and view all the answers

What must be done to reopen the fuel shut-off valve electrically after it has been closed manually?

<p>Move the engine speed lever back to the low position. (B)</p> Signup and view all the answers

What is the primary function of the primary nozzles during engine start?

<p>To provide fuel atomisation (B)</p> Signup and view all the answers

What component must be manually actuated to add fuel to the starting sequence?

<p>Enrich button (A)</p> Signup and view all the answers

Where are the secondary nozzles located in relation to the turbine plenum?

<p>Spaced around the rear of the turbine plenum (B)</p> Signup and view all the answers

What happens to the pressure-regulated fuel during engine start?

<p>It bypasses the fuel control unit (B)</p> Signup and view all the answers

What role does the air from the compressor discharge play in the anti-ice system?

<p>It heats the inlet shield to prevent ice formation (A)</p> Signup and view all the answers

What is the purpose of the hot air flowing past the inlet housing of the engine?

<p>To prevent ice from forming on the engine (A)</p> Signup and view all the answers

What is the location of the pressure regulator and solenoid valve in the engine fuel system?

<p>On the right side of the reduction gear case (A)</p> Signup and view all the answers

Which component is responsible for discharging the heated air in the anti-ice system?

<p>The nacelle area (A)</p> Signup and view all the answers

What should be done if a start attempt aborts due to excessive ITT?

<p>Conduct a clearing or engine ventilation run before retrying. (D)</p> Signup and view all the answers

What is the consequence of exceeding the limits on RPM, torque, and temperature during engine starts?

<p>It can reduce the life of bearings and hot section components. (C)</p> Signup and view all the answers

What should be done prior to every engine start to check for issues?

<p>Hand crank the propeller to check for rotational freedom and unusual sounds. (A)</p> Signup and view all the answers

During the engine start, what action should be taken if the beta light goes out?

<p>Wait momentarily until the beta light re-illuminates. (B)</p> Signup and view all the answers

What is the recommended cooling period before installing inlet and exhaust covers of the engine?

<p>15 to 30 minutes. (D)</p> Signup and view all the answers

What is the effect of hand rotation of the engine post shutdown?

<p>It limits peak post shut down engine temperature. (C)</p> Signup and view all the answers

What does the green arc on power plant instruments indicate?

<p>Normal operating range. (C)</p> Signup and view all the answers

Which of the following practices ensures enhanced performance and maintenance cost reduction?

<p>Careful engine operations within prescribed limitations. (A)</p> Signup and view all the answers

What is the critical speed range for the TPE 331 engine?

<p>18% to 28% RPM (D)</p> Signup and view all the answers

Why should the engine be monitored closely during the starting sequence?

<p>To avoid excessive vibrations in the critical range (D)</p> Signup and view all the answers

What does one engine cycle consist of?

<p>Start, takeoff, landing, and shutdown (B)</p> Signup and view all the answers

What is the damage fraction for the 2nd stage turbine used in calculating equivalent cycles?

<p>0.6 (C)</p> Signup and view all the answers

Which station represents the discharge from the compressor section?

<p>Station number 3 (C)</p> Signup and view all the answers

What happens if an engine is allowed to dwell in the critical speed range during startup?

<p>The engine may suffer immediate or cumulative damage (A)</p> Signup and view all the answers

Which station on the turbine engine corresponds to ambient conditions outside of the engine?

<p>Station number 1 (B)</p> Signup and view all the answers

How should engine runs for maintenance be counted in terms of cycles?

<p>Not counted as a cycle (A)</p> Signup and view all the answers

What is the primary function of the Data Acquisition Unit (DAU)?

<p>To collect and condition sensor data from aircraft systems (A)</p> Signup and view all the answers

How many channels does the DAU architecture utilize for processing?

<p>Dual channel architecture (D)</p> Signup and view all the answers

What type of data does the DAU collect from the engines?

<p>Discrete warning signals and analog sensor data (B)</p> Signup and view all the answers

What is the role of the ARINC 429 data bus in the DAU system?

<p>To present conditioned data to compatible systems (A)</p> Signup and view all the answers

What happens at the startup of the EFIS system regarding the displays?

<p>The pilot side displays EICAS 1 and the co-pilot side displays EICAS 2 (A)</p> Signup and view all the answers

What power input range does the DAU accept for its independent power supplies?

<p>10 to 32VDC (A)</p> Signup and view all the answers

In the event of a failure, how can pilots manually select the EICAS channel?

<p>Via the Electronic Flight Information System (EFIS) menu (C)</p> Signup and view all the answers

What data does Channel #1 of both DAUs form?

<p>EICAS 1 display data (B)</p> Signup and view all the answers

Flashcards

Critical Speed Range

A specific range of engine speeds where the rotating parts resonate, causing excessive vibration and potential damage.

Normal Operational Speed Envelope

The speed range where most turbine engines operate normally, typically between 70% and 100% of maximum RPM.

Engine Cycle

A complete engine operation sequence including start, takeoff, landing, and shutdown.

Equivalent Cycles

A method for calculating the equivalent number of cycles based on the number of takeoffs and landings, considering the damage impact on different turbine stages.

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Engine Stations

A standardized system used to designate locations and functions within the airflow path of a turbine engine.

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Station 2

The point where air enters the compressor section of the engine.

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Station 3

The point where air exits the compressor section of the engine.

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Station 5

The point where the exhaust gases exit the engine.

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What is the role of the under-speed governor in engine operation?

The under-speed governor controls fuel supply during engine start-up, but is overridden when the power lever is moved towards take-off.

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What controls fuel flow during flight?

The main metering valve takes over control of fuel flow during flight. It's responsible for adjusting the fuel amount based on the power lever position.

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What is the purpose of the fuel shut-off valve?

The fuel shut-off valve controls the flow of fuel to the engine. It is activated electrically and can be manually operated to shut off fuel.

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How is the fuel shut-off valve activated and deactivated?

The shut-off valve is automatically turned on during engine start at around 10% engine speed. The start/stop switch manually turns it off.

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What is the function of the fuel flow divider?

The fuel flow divider directs fuel to the primary manifold during engine start. As the engine accelerates, it opens a secondary port to allow fuel to flow to both primary and secondary manifolds.

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What is the primary manifold assembly?

The primary manifold assembly houses five fuel nozzles connected to the primary side of the fuel flow divider.

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What is the secondary manifold assembly?

The secondary manifold assembly works together with the primary manifold to deliver fuel to the engine as the engine accelerates.

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How is the fuel delivered during engine start?

The primary manifold assembly consists of five fuel nozzles connected to the primary side of the fuel flow divider. It delivers fuel during engine start.

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Primary Nozzles

The primary fuel nozzles are located around the outside of the turbine plenum and extend into the combustion chamber. They are responsible for fuel atomisation during engine startup.

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Secondary Nozzles

The secondary fuel nozzles are positioned around the rear of the turbine plenum and also extend into the combustion chamber. They provide fuel along with the primary nozzles during all engine operation phases except startup.

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Secondary Manifold Assembly

The secondary manifold assembly consists of ten fuel nozzles connected to the secondary side of the fuel flow divider. It delivers fuel to the secondary nozzles for continuous engine operation.

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Start/Enrich Fuel System

The start/enrich fuel system utilizes an electrical solenoid valve and a pressure regulator to add extra fuel during engine startup. The enrich button allows manual activation of the system for faster engine acceleration.

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Start/Enrich Button

The start/enrich button, located on the cockpit's overhead panel, manually activates the start/enrich fuel system. This adds extra fuel to the engine during startup, aiding the combustion process.

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Engine Anti-Ice System

The engine anti-ice system uses hot air from the compressor discharge to prevent ice formation on the inlet housing. The hot air flows between the inlet shield and the inlet housing, warming the area and preventing ice buildup.

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Anti-Ice Valve

The anti-ice valve, located in the cockpit, controls the flow of hot air from the compressor discharge to the inlet housing. When activated, it allows hot air to flow, preventing ice formation.

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Inlet Housing

The inlet housing, positioned at the engine inlet, is warmed by hot air from the anti-ice system and warm oil from the gearbox, preventing ice buildup.

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Engine Anti-Ice Limitation

A safety precaution for ground operations. Do not operate the engine anti-ice system when the ambient temperature is above 5° C for more than 10 seconds.

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Fuel System Enrichment Priority

During engine start-up, fuel is prioritized for the enrichment system to ensure good acceleration. This occurs by using solenoids to control fuel flow for optimal engine performance.

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Lockout Solenoid Function

The lockout solenoid, normally open, prevents fuel flow through the oil-to-fuel heat exchanger during start-up, ensuring adequate fuel pressure for acceleration.

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Anti-Ice Valve Activation

Beyond 55% RPM, the anti-ice valve re-opens to allow fuel flow through the fuel heater, ensuring the fuel system is protected against icing.

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P2 Probe Function

The P2 probe measures total air pressure and sends the information to the fuel control unit. This pressure reading helps adjust fuel metering.

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P2 Probe Anti-Ice System

Warm air from the compressor section is used to prevent the P2 probe from icing up, ensuring accurate pressure sensing.

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T2 Sensor Operation

The T2 sensor is filled with an alcohol solution. Increasing air temperature causes the fluid to expand, adjusting fuel metering for optimal combustion.

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T2 Sensor Mechanism

Ensuring accurate fuel metering, the T2 sensor uses a sealed tube and alcohol solution to respond to temperature changes. The expansion of the fluid adjusts linkage within the fuel control unit.

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What is a Data Acquisition Unit (DAU)?

A microprocessor-based system that collects sensor data from an aircraft, conditions and validates it, then transmits it to other systems via the ARINC 429 data bus.

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How does the DAU's dual channel architecture work?

The DAU utilizes two independent processing channels (Channel #1 and Channel #2) to acquire and process data from various aircraft sensors, including engines and other systems.

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Engine Operation within Limits

Maintaining engine operations within prescribed limits, including staying within the flight manual's speed and temperature limits, to enhance engine lifespan and reduce maintenance costs.

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Hand Cranking Before Start

Before each start, manually rotating the propeller to check for engine rotation freedom and unusual sounds, like a squeaking or grinding noise.

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How does the DAU contribute to the Electronic Instrument and Crew Alerting System (EICAS) displays?

DAU Channel #1 provides data for EICAS display 1, while Channel #2 feeds EICAS display 2. Both channels are mirrored across two DAUs.

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How is the DAU powered?

The DAU receives power from two independent power supplies (Power-A and Power-B), with each channel having its own dedicated power supply.

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Engine Clearing Run

Performing a 'clearing run' or 'ventilation run' of the engine after an aborted start due to no combustion or excessive temperature to clear any fuel or build-up before attempting to start again.

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Where does Power-A (Channel #1) for the DAU come from?

The DAU's Power-A input (Channel #1) is powered by the DAU1-A and DAU2-A circuit breakers on the overhead panel.

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Observing ITT and RPM Rise

Carefully watching the ITT (Inter Turbine Temperature) and RPM (Revolutions Per Minute) during engine start, ensuring they rise smoothly and stay within specified limits to prevent overheating or damage.

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Hesitation After Start Lock Removal

Hesitating momentarily after removing the 'start lock' if the beta light goes out, waiting for it to re-illuminate to ensure proper engine function.

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How is Power-B (Channel #2) of the DAU supplied?

The DAU's Power-B input (Channel #2) receives power from the DAU1-B and DAU2-B circuit breakers, ensuring independent power for each channel.

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Impact of Exceeding Limits

Exceeding RPM, torque, or temperature limits during engine operation can lead to reduced lifespan of bearings and hot section components like turbine blades.

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What is the default EICAS display configuration at EFIS startup?

At startup, the EFIS defaults the Pilot side displays to EICAS 1 (Channel #1) and the Co-pilot side displays to EICAS 2 (Channel #2). Pilots can manually select the EICAS channel using the EFIS menu in case of failures.

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What is the main function of the DAU?

The DAU's primary role is data acquisition, conditioning, and transmission. It gathers sensor information, processes it, and transmits validated data to other systems for display and control.

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Manual Engine Rotation After Shutdown

Manually rotating the engine after shutdown helps cool down hot areas, reduces peak engine temperatures, and extends the life of fuel nozzles.

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Post-Flight Engine Inspection

Post-flight inspections include checking for smooth engine rotation, normal oil pressure, condition of the turbine, tailpipe, and propeller. A visual check of these items can reveal any potential issues.

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Study Notes

Dornier 228 Aircraft and TPE-331 Engines

  • The Dornier 228-201/202/202K aircraft is powered by two Garrett TPE-331-5/5B-252D/TPE-331-5B-252D turbo-prop engines.
  • These engines feature advanced technology, offering superior fuel economy, rapid power response, variable propeller RPM, and simple operation.
  • Integral anti-icing, reverse thrust, and torque/ITT limiting systems are also included, along with minimal maintenance requirements.

TPE-331 Engine Details

  • TPE-331 engines were manufactured by the Garrett Turbine Engine Company of the USA, beginning production in 1963.
  • TPE 331-5/5B-252D engines are known for their robustness and reliability due to their integral gearboxes, two-stage centrifugal compressors, three-stage axial turbines, and a single annular combustion chamber.
  • This design results in immediate and instantaneous power response.

Leading Engine Particulars

  • Type: Single shaft TPE with integral gearbox
  • Direction of Rotation (DOR): Clockwise, viewed from the rear
  • Model number: TPE 331-5/5B-252D
  • Compressor Type: Two-stage centrifugal

Engine Limitations

  • Absolute Altitude: 35,000 feet
  • Starting Altitude: Sea level to 20,000 feet
  • Ambient Air Temperature: Operating range is -54°C to 55°C, Starting range is 40°C to 55°C

Fuel Capacity and Consumption

  • Fuel Capacity (DO-228-201): 2441 liters or 4252 lbs
  • Fuel Capacity (DO-228-202): 2895 liters or 5042 lbs
  • Fuel Consumption: Approximately 213 kg/hour or 500 lbs/hour
  • Oil capacity: 6.25 US quarts (5.9 liters)
  • Oil consumption: 0.1 US quarts (0.12 liters) per 12.5 hours.

Model Identification

  • Engine model number is displayed on a nameplate attached to the gearbox.
  • The model for the DO-228 aircraft is TPE-331-5-252D.

Engine Stations

  • Station 1: Ambient conditions external to the engine.
  • Station 2: Inlet to the compressor section.
  • Station 3: Compressor discharge.
  • Station 4: Inlet to the turbine section.
  • Station 5: Exhaust discharge downstream of the turbine section.

Airflow Stations

  • P1: Ambient pressure
  • T1: Ambient temperature
  • P2: Compressor inlet pressure
  • T2: Compressor inlet air temperature
  • P3: Compressor discharge pressure
  • T3: Compressor discharge temperature
  • P4: Turbine inlet pressure
  • T4: Turbine inlet temperature
  • P4.1: 2nd stage turbine inlet pressure
  • T4.1: 2nd stage turbine inlet temperature
  • P4.2: 3rd stage turbine inlet pressure
  • T4.2: 3rd stage turbine inlet temperature
  • P5: Turbine discharge pressure
  • T5: Turbine discharge temperature

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