Aircraft Dope and Thinner Identification
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Questions and Answers

What is a crucial aspect of a paint shop facility?

  • Window size
  • Natural lighting
  • Flooring material
  • Temperature and humidity control (correct)
  • Most aircraft maintenance shops have compressors capable of producing air pressure of about 200 psi.

    False

    What is the purpose of a water trap in a filter and regulator unit?

    To remove water from the air supply

    In a paint shop, the fan should be placed near the____________.

    <p>floor</p> Signup and view all the answers

    What is a type of paint spray system?

    <p>All of the above</p> Signup and view all the answers

    HVLP systems generally exceed 10 psi of atomizing air.

    <p>False</p> Signup and view all the answers

    Why should maintenance technicians wear proper masks and breathing equipment while spraying paint?

    <p>To protect themselves from inhaling harmful fumes</p> Signup and view all the answers

    Match the following paint shop equipment with their description:

    <p>Paint room = Equipped with vapor-proof lights and controlled temperature and humidity Air supply = Must be free of oil and water Filter and regulator unit = Contains a water trap Fan = Should be placed near the floor</p> Signup and view all the answers

    Which type of thinner is used to prevent blushing in high humidity?

    <p>Retarder</p> Signup and view all the answers

    Acetone is effective in removing polyurethane finishes.

    <p>False</p> Signup and view all the answers

    What is the primary concern in the shop when working with paint?

    <p>Safety</p> Signup and view all the answers

    Airshow-quality fabric finishes consist of many coats of dope, sanded with _______ grit paper between each coat.

    <p>number 600</p> Signup and view all the answers

    What type of thinner is universally used as a solvent and a cleaner?

    <p>Acetone</p> Signup and view all the answers

    Butyrate thinner can be used to thin acrylics.

    <p>False</p> Signup and view all the answers

    What is used to fill cracks or low spots in wood skins before covering them with fabric?

    <p>Nitrocellulose spot putty</p> Signup and view all the answers

    Match the following materials with their uses:

    <p>Acetone = Solvent and cleaner Retarder = Preventing blushing in high humidity Nitrocellulose spot putty = Filling cracks or low spots in wood skins Acrylic lacquer thinner = Thinning butyrate or nitrate dope</p> Signup and view all the answers

    Study Notes

    Dope Thinners

    • TT-T-266C test determines whether dope is nitrate or butyrate
    • Nitrate dope softens immediately when tested, whereas butyrate does not
    • Dope thinners can be used in both butyrate and nitrate dope, but nitrate thinners cannot be used in butyrate
    • Acrylic lacquer thinner can be used in both butyrate and nitrate dope, but is not recommended
    • Butyrate thinner cannot be used to thin acrylics

    Retarder

    • Retarder is a special type of thinner with rich solvents that dry slowly
    • Prevents temperature drop that condenses moisture and causes blushing
    • Used in place of regular thinner in high humidity conditions

    Anti-Blush Thinner and Acetone

    • Anti-blush thinner used in airshow-quality fabric finishes
    • Acetone is a universal solvent and cleaner
    • Used to remove lacquer finishes and for clean-up after painting
    • Softens acrylics or lacquers that have set-up in spray guns or hoses, but has little effect on polyurethane
    • Only use virgin acetone, as recovered acetone can be acidic and damaging

    Spot Putty and Sanding Surfaces

    • Nitrocellulose spot putty used to fill cracks or low spots in wood skins before covering with fabric
    • Ensure defects that may cause loss of structural strength are not covered up and hidden

    Finishing Equipment and Safety

    • Safety is a primary concern in the shop
    • Proper storage of paint and chemical strippers, electrical outlets, personal protection, and fire safety are major concerns
    • Knowledge of equipment and tools available increases safety and ease of workload
    • Maintenance technician should be familiar with paint shop facility, tools, and equipment required to finish the job safely and professionally

    Paint Room

    • Ideally, paint rooms should be equipped with vapor-proof lights and controlled temperature and humidity for optimum spraying conditions
    • Fumes are heavier than air, so place fans near the floor
    • Fans should be belt-driven with motors located in areas free of potentially explosive fumes
    • Wear proper masks and breathing equipment while spraying paint
    • Protect skin from direct contact with chemicals and paints

    Air Supply

    • Adequate air supply is crucial in a paint shop with conventional high-pressure spray guns
    • Air must be free of oil and water, and have sufficient pressure (typically 150 psi)
    • Air is stored in a receiver and piped to the paint shop, then filtered and regulated before use

    Painting and Spray Equipment

    • Newer methods include:
      • High Volume/Low Pressure (HVLP) spray systems
      • Electrostatic paint spray systems
      • Powder coating systems
    • HVLP systems produce over 20 cubic feet per minute of atomizing air at less than 10 psi

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    Description

    This quiz identifies the characteristics of nitrate and butyrate dope thinners, and their compatibility with various types of dope. It also covers the use of retarder and acrylic lacquer thinner.

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