Corrosion
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Questions and Answers

primary reason why ordinary or otherwise non-approved cleaning compounds should not be used when washing aircraft is because their use can result in

  • a general inability to remove compound residues.
  • hydrogen embrittlement in metal structures. (correct)
  • hydrogen embrittlement in nonmetallic materials.
  • How may magnesium engine parts be cleaned?

  • Wash with a commercial solvent, decarbonize, and scrape or grit blast. (correct)
  • Spray with MEK (methyl ethyl ketone).
  • Soak in a 20 percent caustic soda solution.
  • Select the solvent recommended for wipe down of cleaned surfaces just before painting.

  • Dry-Cleaning solvent
  • Aromatic naphtha
  • Aliphatic naphtha (correct)
  • Which of the following are acceptable to use when utilizing chemical cleaning and/or depainting/stripping agents on aircraft?

    1. Synthetic fiber wiping cloths when using a flammable agent.
    2. Cotton fiber wiping cloths when using a flammable agent.
    3. Atomizing spray equipment

    <p>2</p> Signup and view all the answers

    Select the solvent used to clean acrylics and rubber.

    <p>Aliphatic naphtha</p> Signup and view all the answers

    Fayed surfaces cause concern in chemical cleaning because of the danger of

    <p>entrapping corrosive materials</p> Signup and view all the answers

    Caustic cleaning products used on aluminum structures have the effect of producing

    <p>corrosion</p> Signup and view all the answers

    Which of the following is an acceptable first step procedure to help prevent scratching when cleaning a transparent plastic surface?

    <p>Flush the surface with clean water.</p> Signup and view all the answers

    What should be done to prevent rapid deterioration when oil or grease come in contact with a tire?

    <p>Wipe the tire with a dry cloth followed by a wash down and rinse with soap and water.</p> Signup and view all the answers

    What type of corrosion attacks grain boundaries of aluminum alloys which are improperly or inadequately heat treated?

    <p>Intergranular</p> Signup and view all the answers

    Corrosion is a process where metal returns to?

    <p>Their natural state</p> Signup and view all the answers

    Galvanic corrosion is primarily caused by?

    <p>Contact between unlike metals</p> Signup and view all the answers

    If mercury is spilled on aluminum the most likely result will be?

    <p>Rapid and severe corrosion which is difficult to stop</p> Signup and view all the answers

    In the Galvanic or Electro-Chemical Series for metals, most anodic metals are those that will give up electrons most readily?

    <p>True</p> Signup and view all the answers

    If the surface area of the anodic metal is smaller than the cathodic metal what type of corrosion will occur?

    <p>Severe and rapid galvanic corrosion</p> Signup and view all the answers

    Which of the following materials is most cathodic?

    <p>Stainless steel</p> Signup and view all the answers

    ince pure aluminum forms a non-porous oxide coating when exposed to the air, why is it necessary to chemically treat and/or provide and barrier material when it’s used in aircraft structures?

    <p>Aircraft structures are aluminum alloys (Higher Strength) which are susceptible to corrosion</p> Signup and view all the answers

    Improper heat treatment of aluminum alloys will increase the rate of?

    <p>Intergranular corrosion</p> Signup and view all the answers

    Fretting corrosion is caused by?

    <p>Two surfaces fit tightly together and can move relative to each other</p> Signup and view all the answers

    Which is most anodic?

    <p>Magnesium</p> Signup and view all the answers

    Bicarbonate of Soda (Baking Soda) is used in a container (Vent Jar) located in the vent system for a?

    <p>Lead acid battery.</p> Signup and view all the answers

    Linseed oil is used to protect the inside of steel tubing such as frames, spars, and engine mounts from?

    <p>Corrosion.</p> Signup and view all the answers

    If Nickel-Cadmium battery electrolyte is spilled it can be neutralized with?

    <p>Boric acid</p> Signup and view all the answers

    One of the most effective NDI inspections for detecting corrosion is?

    <p>Ultrasonic Inspection</p> Signup and view all the answers

    Intergranular corrosion can be detected through visual inspection with a 10X magnifying glass?

    <p>False</p> Signup and view all the answers

    Generally, the accepted means of mechanically cleaning aluminum surfaces to remove corrosion is?

    <p>Aluminum wool</p> Signup and view all the answers

    Medium grit aluminum oxide paper is used to remove corrosion on?

    <p>Highly stressed steel surfaces</p> Signup and view all the answers

    Stiff hog-bristle brushes are used to remove corrosion from?

    <p>Magnesium</p> Signup and view all the answers

    When an engine has been pickled, or the final spraying of fogging oil or corrosion preventative mixture has been added, the seal of the corrosion preventative material will be broken if you rotate the propeller shaft?

    <p>True</p> Signup and view all the answers

    One process of increasing a metals resistance to stress corrosion and cracking is?

    <p>Create compressive stresses on the metal surface</p> Signup and view all the answers

    If an anodized surface treatment is damaged, it can be partially restored by?

    <p>Chemical surface treatment (Alodining)</p> Signup and view all the answers

    paint remover swells the finish and breaks the bond between the enamel finish and the metal?

    <p>True</p> Signup and view all the answers

    Chrome acid pickling protects magnesium sheets from?

    <p>Corrosion</p> Signup and view all the answers

    Anodizing is an electrolytically formed oxide film to protect what kind of alloy from corrosion?

    <p>Aluminum</p> Signup and view all the answers

    Aluminum alloy is protected from corrosion from by galvanizing the metal?

    <p>False</p> Signup and view all the answers

    One way to remove corrosion from aluminum alloy is?

    <p>Nylon scrubber</p> Signup and view all the answers

    Study Notes

    Cleaning and Corrosion Protection

    • Ordinary or non-approved cleaning compounds should not be used on aircraft as they can result in damage.

    Cleaning Magnesium Engine Parts

    • Magnesium engine parts can be cleaned using a recommended solvent.

    Chemical Cleaning and Depainting/Stripping Agents

    • Acceptable practices when using chemical cleaning and/or depainting/stripping agents on aircraft include:
      • Not using synthetic fiber wiping cloths with flammable agents.
      • Not using atomizing spray equipment.
      • Using cotton fiber wiping cloths with non-flammable agents.

    Cleaning Acrylics and Rubber

    • A specific solvent is recommended for cleaning acrylics and rubber.

    Fayed Surfaces and Chemical Cleaning

    • Fayed surfaces cause concern in chemical cleaning due to the danger of creating scratches.

    Caustic Cleaning Products and Aluminum Structures

    • Caustic cleaning products used on aluminum structures produce hydrogen gas, which can lead to embrittlement.

    Cleaning Transparent Plastic Surfaces

    • An acceptable first step to prevent scratching when cleaning a transparent plastic surface is to use a soft, dry cloth to remove any dirt or debris.

    Preventing Rapid Deterioration of Tires

    • To prevent rapid deterioration when oil or grease come into contact with a tire, the tire should be cleaned and dried immediately.

    Corrosion of Aluminum Alloys

    • Intergranular corrosion attacks grain boundaries of aluminum alloys that are improperly or inadequately heat-treated.

    Corrosion Process

    • Corrosion is a process where metal returns to its natural oxide state.

    Galvanic Corrosion

    • Galvanic corrosion is primarily caused by the difference in electric potential between two dissimilar metals in contact with each other.
    • If mercury is spilled on aluminum, the most likely result will be the formation of a galvanic cell, leading to corrosion.

    Galvanic Series for Metals

    • In the Galvanic or Electro-Chemical Series, most anodic metals are those that give up electrons most readily.
    • If the surface area of the anodic metal is smaller than the cathodic metal, crevice corrosion will occur.

    Cathodic Materials

    • Titanium is the most cathodic material.

    Protecting Aluminum Structures

    • Pure aluminum forms a non-porous oxide coating when exposed to air, but it's necessary to chemically treat and/or provide a barrier material when it's used in aircraft structures to prevent corrosion.

    Improper Heat Treatment and Corrosion

    • Improper heat treatment of aluminum alloys will increase the rate of corrosion.

    Fretting Corrosion

    • Fretting corrosion is caused by the repeated sliding or vibrational motion of two surfaces in contact.

    Anodic Materials

    • Magnesium is the most anodic material.

    Bicarbonate of Soda (Baking Soda)

    • Bicarbonate of Soda (Baking Soda) is used in a container (Vent Jar) located in the vent system to absorb moisture and prevent corrosion.

    Protecting Steel Tubing

    • Linseed oil is used to protect the inside of steel tubing such as frames, spars, and engine mounts from corrosion.

    Neutralizing Nickel-Cadmium Battery Electrolyte

    • Nickel-Cadmium battery electrolyte can be neutralized with Bicarbonate of Soda (Baking Soda).

    Non-Destructive Inspection (NDI) for Corrosion

    • One of the most effective NDI inspections for detecting corrosion is X-ray or radiography.

    Intergranular Corrosion Detection

    • Intergranular corrosion can be detected through visual inspection with a 10X magnifying glass.

    Mechanically Cleaning Aluminum Surfaces

    • The accepted means of mechanically cleaning aluminum surfaces to remove corrosion is by using a wire brush or abrasive paper.

    Removing Corrosion from Aluminum Surfaces

    • Medium grit aluminum oxide paper is used to remove corrosion on aluminum surfaces.
    • Stiff hog-bristle brushes are used to remove corrosion from crevices or tight spaces.

    Corrosion Preventative Material

    • When an engine has been pickled, or the final spraying of fogging oil or corrosion preventative mixture has been added, the seal of the corrosion preventative material will be broken if the propeller shaft is rotated.

    Stress Corrosion and Cracking

    • One process of increasing a metal's resistance to stress corrosion and cracking is by shot peening.

    Damaged Anodized Surface Treatment

    • If an anodized surface treatment is damaged, it can be partially restored by re-anodizing.

    Paint Remover and Enamel Finish

    • Paint remover swells the finish and breaks the bond between the enamel finish and the metal.

    Chrome Acid Pickling

    • Chrome acid pickling protects magnesium sheets from corrosion.

    Anodizing

    • Anodizing is an electrolytically formed oxide film to protect aluminum alloys from corrosion.

    Galvanizing Aluminum Alloy

    • Aluminum alloy is not protected from corrosion by galvanizing the metal.

    Removing Corrosion from Aluminum Alloy

    • One way to remove corrosion from aluminum alloy is by using a chemical conversion coating or a paint system.

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    Description

    Test your knowledge on the primary reason why ordinary or non-approved cleaning compounds should not be used when washing aircraft. Find out the potential consequences of using these compounds and how to ensure proper maintenance.

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