Air Conditioning in Railway Coaches
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Questions and Answers

What is one of the main environmental challenges faced in railway air conditioning?

  • Excessive humidity in the coaches.
  • Dusty atmosphere. (correct)
  • Frequent snow in winter.
  • Consistent high temperatures.
  • Why is the reliability standard for railway air conditioning equipment particularly high?

  • The equipment operates using industrial power.
  • Equipment failure can lead to passenger discomfort. (correct)
  • The coaches are lightweight.
  • Equipment must be able to withstand heavy vibrations.
  • What temperature range needs to be accommodated by the railway air conditioning system?

  • 0 degree C to 50 degree C.
  • 5 degree C to 30 degree C.
  • 2 degree C to 46 degree C. (correct)
  • 10 degree C to 40 degree C.
  • What is a special feature of the air conditioning systems in Indian Railways' upper-class coaches?

    <p>Introduction only for upper-class travelers. (D)</p> Signup and view all the answers

    What factor can lead to sudden temperature changes affecting passengers in a train?

    <p>High speed of the train. (C)</p> Signup and view all the answers

    What power supply is primarily utilized for air conditioning in railway coaches?

    <p>110V D.C. (B)</p> Signup and view all the answers

    What is one of the requirements for the railway coach air conditioning system related to air quality?

    <p>Supplying clean fresh air. (A)</p> Signup and view all the answers

    What type of air-conditioning systems are used in coaches with a full AC configuration?

    <p>Double compressor with a 5F30 refrigerant (A), Single compressor with a 5F30 refrigerant (D)</p> Signup and view all the answers

    What is the approximate refrigerant capacity for a single compressor system in a full AC coach?

    <p>1x15 kg (D)</p> Signup and view all the answers

    What is included in the POH recommended standard facilities for air-conditioned coaches?

    <p>A receiving shed with a 1.35 M width pit (C)</p> Signup and view all the answers

    How often are air-conditioned coaches typically subjected to a maintenance schedule?

    <p>Every month (A), Every three months (D)</p> Signup and view all the answers

    What is the purpose of the layout in a POH shop for AC coaches?

    <p>To facilitate unloading/loading of equipment efficiently (C)</p> Signup and view all the answers

    What component controls the quantity of high pressure liquid refrigerant in the evaporator unit?

    <p>Thermostatic expansion valve (B)</p> Signup and view all the answers

    What is the primary function of the condenser in the refrigeration system?

    <p>To extract heat from the refrigerant vapour (A)</p> Signup and view all the answers

    What percentage of fresh air is mixed with return air in the evaporator unit?

    <p>25% (A)</p> Signup and view all the answers

    What is the pressure range to which refrigerant vapor is compressed in the compressor?

    <p>10 to 15 Kg/Cm2 (A)</p> Signup and view all the answers

    What happens to the refrigerant as it passes through the heat exchanger in the evaporator unit?

    <p>It cools the air and evaporates (D)</p> Signup and view all the answers

    What role do filters serve in the evaporator unit?

    <p>Eliminate dust (C)</p> Signup and view all the answers

    What mechanism is used to cool the condenser?

    <p>Axial flow impeller fans (A)</p> Signup and view all the answers

    What initiates the activation of the heater when ambient temperatures are low?

    <p>Thermostat settings (C)</p> Signup and view all the answers

    What type of compressor is used in the refrigeration system mentioned?

    <p>Multi cylinder reciprocating compressor (A)</p> Signup and view all the answers

    What should the suction pressure of the compressor not be lower than to prevent frosting of the evaporator?

    <p>0.7 Kg/Cm2 (B)</p> Signup and view all the answers

    What is required for the compressor motor to prevent an excessive rush of starting current?

    <p>Soft start (D)</p> Signup and view all the answers

    Which type of air duct is not separately provided in A/C coaches?

    <p>Return air duct (B)</p> Signup and view all the answers

    What is the function of the damper valve in the fresh (inlet) air duct?

    <p>To control the quantity of fresh air (A)</p> Signup and view all the answers

    What type of protection is provided for all electrical circuits in the A/C system?

    <p>Overload and short circuit protection (A)</p> Signup and view all the answers

    What voltage level is the compressor motor protected from dropping below?

    <p>100 volts (B)</p> Signup and view all the answers

    Where are the return air filters located in a 1st class A.C. coach?

    <p>In the corridor ceiling (A)</p> Signup and view all the answers

    What ensures that the heater is not powered on when the compressor is working?

    <p>An interlock system (B)</p> Signup and view all the answers

    How many fresh (inlet) air ducts are provided per AC plant?

    <p>Two (A)</p> Signup and view all the answers

    What component is essential for preventing excessive pressure on the discharge side of the compressor?

    <p>High head pressure safety valve (D)</p> Signup and view all the answers

    What material is used for all terminal boards to enhance fire safety?

    <p>FRP (B)</p> Signup and view all the answers

    Which types of thermostats are currently being replaced by electronic thermostats?

    <p>Mercury in glass thermostats (D)</p> Signup and view all the answers

    What is the primary function of the crimped type of connections used in wiring?

    <p>To provide a secure connection (D)</p> Signup and view all the answers

    What is the cooling temperature set at for the electronic thermostat?

    <p>24°C (D)</p> Signup and view all the answers

    In the air conditioning system, what does the 'TR' stand for in capacity ratings?

    <p>Tonnage Rating (C)</p> Signup and view all the answers

    How many types of thermostats are used for controlling the air conditioning system's temperature?

    <p>Two (C)</p> Signup and view all the answers

    How are the cables for the air conditioning system maintained?

    <p>Laid on steel troughs/conduits (A)</p> Signup and view all the answers

    Which of the following coach types has the highest air conditioning capacity?

    <p>B.G.AC chair car (C)</p> Signup and view all the answers

    What type of material are the copper cables insulated with?

    <p>PVC (D)</p> Signup and view all the answers

    What does the temperature control for heating use as a setting in the air-conditioned compartment?

    <p>21°C (C)</p> Signup and view all the answers

    What is the refrigerant capacity range for a full AC coach with one compressor?

    <p>5 to 9 kg (D)</p> Signup and view all the answers

    What is the specified pit width for the receiving shed in the recommended facilities for POH of AC coaches?

    <p>1.35 M (A)</p> Signup and view all the answers

    Which of the following maintenance schedules is NOT part of the maintenance routine for air-conditioned coaches?

    <p>Daily schedule (B)</p> Signup and view all the answers

    What is the total out-turn capacity of coaches per month recommended for the POH shop?

    <p>5 coaches (D)</p> Signup and view all the answers

    What equipment unloads from a coach is moved to the respective sections of the shop by?

    <p>Mechanised transport facilities (B)</p> Signup and view all the answers

    What type of motor is used in E.O.G. type coaches for driving AC equipment?

    <p>Squirrel cage induction motor (B)</p> Signup and view all the answers

    Which of the following battery specifications applies to BG AC 1st class coaches?

    <p>1 set of 525 AH (C)</p> Signup and view all the answers

    Which component is NOT typically included in the A/C equipment of railway coaches?

    <p>Air compressor (B)</p> Signup and view all the answers

    What voltage is used for train lighting equipment in railway coaches?

    <p>110V (C)</p> Signup and view all the answers

    What is the capacity of the battery set used in MG AC 2T sleeper coaches?

    <p>1 set of 450 AH (C)</p> Signup and view all the answers

    What type of transformer is used to obtain the 110V AC supply from 415V?

    <p>Step down transformer (B)</p> Signup and view all the answers

    What is a key feature of the driving motors used in self-generating type coaches?

    <p>Need more attention for commutator and brushes (B)</p> Signup and view all the answers

    What is the capacity of the battery used in BG AC composite coaches?

    <p>1 set of 800 AH (56 cells) (C)</p> Signup and view all the answers

    What is the typical number of sets and capacity of batteries for BG AC Chair Car coaches?

    <p>1 set of 800 AH (A)</p> Signup and view all the answers

    What is the minimum full load output (MFO) speed required for the alternator in SG coaches to generate power?

    <p>50 km/h (B)</p> Signup and view all the answers

    Which component is responsible for providing a power supply to the air conditioning system in EOG coaches?

    <p>Generator car (D)</p> Signup and view all the answers

    What is the primary voltage output of the alternator in SG coaches?

    <p>130 V DC (A)</p> Signup and view all the answers

    What is the role of the battery charger mounted on the coach under frame?

    <p>To charge the onboard battery (B)</p> Signup and view all the answers

    How many alternator sets are typically fitted in self-generating type AC coaches?

    <p>One per AC plant (A)</p> Signup and view all the answers

    What is the charging capacity of the onboard battery used in SG coaches?

    <p>800 AH (A)</p> Signup and view all the answers

    What type of power supply do EOG coaches utilize for air conditioning?

    <p>Generator-driven AC power (D)</p> Signup and view all the answers

    What role does the thermostatic expansion valve serve in the evaporator unit?

    <p>It controls the quantity of refrigerant and allows it to expand. (A)</p> Signup and view all the answers

    What is the maximum pressure to which the refrigerant vapour is compressed by the compressor?

    <p>15 Kg/Cm2 (B)</p> Signup and view all the answers

    What mechanism is employed to cool the condenser in the refrigeration system?

    <p>Forced air cooling using impeller fans (C)</p> Signup and view all the answers

    How does the air mixing percentage in the evaporator unit influence air conditioning efficiency?

    <p>75% return air mixed with 25% fresh air optimizes cooling. (B)</p> Signup and view all the answers

    What is the primary purpose of the resistance heating unit in the evaporator?

    <p>To ensure air conditioning during low outdoor temperatures. (B)</p> Signup and view all the answers

    What material is commonly used for the pipes in the heat exchanger within the evaporator unit?

    <p>Copper (B)</p> Signup and view all the answers

    Which component is crucial for allowing the refrigerant to expand and control pressure before entering the heat exchanger?

    <p>Thermostatic expansion valve (C)</p> Signup and view all the answers

    What function does the evaporator unit fulfill within an air conditioning system?

    <p>It evaporates the refrigerant and cools the air. (D)</p> Signup and view all the answers

    What is the main objective of the filters used in the air paths of the evaporator unit?

    <p>To eliminate dust and pollutants from the air. (B)</p> Signup and view all the answers

    What could potentially happen if the suction pressure of the compressor is lower than 0.7 Kg/Cm2?

    <p>Frosting of the evaporator may occur (D)</p> Signup and view all the answers

    What is the purpose of having a soft start for the compressor motor?

    <p>To limit the sudden inrush of starting current (B)</p> Signup and view all the answers

    Which safety feature ensures the heater does not operate while the compressor is functioning?

    <p>Protection interlock system (B)</p> Signup and view all the answers

    Where are the return air filters located in a two-tier A/C coach?

    <p>Near the ceiling of the first compartment's corridor (C)</p> Signup and view all the answers

    What type of protection is essential for the compressor motor to prevent low voltage scenarios?

    <p>Low voltage protection (B)</p> Signup and view all the answers

    What is the specified rate of fresh (inlet) air ducts per AC plant?

    <p>Two ducts per AC plant (D)</p> Signup and view all the answers

    What is primarily responsible for ensuring safety requirements in the A/C control panel?

    <p>Incorporation of all safety specifications (C)</p> Signup and view all the answers

    Which type of air duct is utilized for drawing in fresh air?

    <p>Fresh (inlet) air duct (A)</p> Signup and view all the answers

    What does the return air duct function primarily serve in the air conditioning system of A/C coaches?

    <p>To return air from the compartment back into the system (D)</p> Signup and view all the answers

    Flashcards

    Railway Coach Air Conditioning Needs

    Railway coaches require air conditioning systems with high reliability, light weight, and small size to function effectively and conveniently, utilizing available power sources and accommodating passenger flow and varying climates.

    Air Conditioning Challenges

    Railway coach air conditioning systems face challenges like high reliability requirements, limited space, fluctuating power supply (DC/AC), and varying ambient conditions.

    Reliability in Railway AC

    Air conditioning systems on trains must be highly reliable to ensure passenger comfort and safety during travel.

    Weight and Space Constraints

    Railway air conditioning equipment needs to be lightweight and compact to fit within the confines of a railway coach.

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    Power Source Variability

    Railway coaches often utilize a mix of power sources, including DC and AC, due to power availability on different trains.

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    Passenger Movement and Temperature Control

    Air conditioning systems need to adapt to rapid changes in passenger numbers and temperature to avoid discomfort for passengers.

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    Environmental Challenges in Air Conditioning

    Railway coach air conditioning must manage extreme temperatures, vibrations, dust, vandalism, and safety concerns (e.g., ballast) within a limited maintenance timeline.

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    Evaporator Unit Components

    The evaporator unit has a thermostatic expansion valve, heat exchanger, resistance heater, and blower.

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    Thermostatic Expansion Valve

    Controls refrigerant flow to match cooling demand.

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    Heat Exchanger (Evaporator)

    Transfers heat from air to refrigerant, causing cooling.

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    Compressor Function

    Compresses refrigerant vapor, raising its pressure and temperature.

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    Compressor Type

    Multi-cylinder reciprocating compressor.

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    Condenser Function

    Removes heat absorbed by the refrigerant.

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    Condenser Cooling Method

    Forced-air-cooled by fans.

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    Refrigerant Vapor Source

    The refrigerant vapor comes from the evaporator.

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    Air Mixture

    Return air (75%) and fresh air (25%) are mixed for cooling.

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    High Head Pressure

    Excessive pressure on the discharge side of the compressor.

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    Suction Pressure

    The pressure at the compressor's inlet (suction side).

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    Compressor Frosting

    Ice forming on the evaporator due to low suction pressure.

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    Soft Start

    Gradually increasing the compressor motor's power to prevent a surge in starting current.

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    Heater Interlock

    A safety feature that prevents the heater from operating when the compressor is running.

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    Low Voltage Protection

    Protects the compressor motor from damage by shutting it off if the voltage drops below a set limit.

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    Blower Fan and Heater

    The blower fan must start before the heater to prevent overheating.

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    Fresh (Inlet) Air Duct

    A duct that brings fresh air into the railway coach.

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    Return Air Duct

    The duct that draws back air from the coach, typically through filters.

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    Damper Valve

    Controls the amount of fresh air entering the compartment.

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    What type of wiring is used in air conditioned railway coaches?

    Multistranded PVC insulated copper cables conforming to ICF/Elect./857 specification are used.

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    Why are cables laid on steel troughs in railway coaches?

    This ensures easy maintenance and prevents fire hazards.

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    What connection type is used throughout the wiring in air conditioned coaches?

    Crimped connections are used to ensure reliability and secure contacts.

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    What material are terminal boards made of in airconditioned coaches?

    Fire retardant FRP (Fiber Reinforced Plastic) material is used for terminal boards.

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    How is temperature controlled in airconditioned compartments of railway coaches?

    Mercury in glass thermostats with settings for cooling and heating control the temperature.

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    What are the current settings for heating and cooling in air conditioned coaches?

    Two settings for cooling at 25°C and 23°C, and two for heating at 21°C and 19°C are currently used.

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    What is the replacement for mercury thermostats in air conditioned coaches?

    Electronic thermostats with one setting each for cooling (24°C) and heating (20°C).

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    What is the relationship between coach type and AC plant capacity?

    Different coach types have varying passenger capacities, thus requiring different AC plant capacities.

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    What is the AC plant capacity for a B.G.A.C. 1st class coach?

    A B.G.A.C. 1st class coach requires a 6.7 TR AC plant capacity.

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    What is the AC plant capacity for a B.G.A.C. 2-tier coach?

    A B.G.A.C. 2-tier coach needs a 5.2 TR AC plant capacity for each of its two plants.

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    AC Coaches: What's the relationship between number of coaches, compressors, and refrigerant?

    The number of coaches determines the number of compressors needed. The total refrigerant amount depends on the number of compressors and the AC type, with higher amounts for full AC coaches.

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    What are the maintenance schedules for AC coaches?

    Air-conditioned coaches have several maintenance schedules: Trip schedule, Monthly schedule, Three monthly schedule, and POH (Periodic Overhaul) - One year.

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    POH Shop Layout

    A typical POH (Periodic Overhaul) shop for AC coaches has a receiving shed, track, pit, and work sections for different equipment. It also has a wider line for final testing.

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    Receiving Shed

    The receiving shed is used for unloading and loading equipment for AC coaches. It features a pit for accessibility.

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    Mechanized Transport

    Mechanized transport, such as forklifts, is used to move equipment around the POH shop efficiently.

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    SG Coach Power Source

    Self-generating coaches use an alternator mounted on the bogie transom, driven by the axle. The alternator powers the coach when in motion above a minimum speed. During stationary or low speeds, a 800AH battery supplies power.

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    EOG Coach Power Source

    End-on generation coaches receive power from separate generator cars at the train's ends. 415V, 3-phase AC power is transmitted through inter-vehicular couplers.

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    Pre-cooling SG Coaches

    SG coaches have provisions for pre-cooling using an external 415V, 3-phase AC supply. Two sockets are located on the end walls of the coach.

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    Alternator Capacity

    The alternator in underslung AC coaches produces 18kW at 130V DC. The RMPU AC coach alternator has a higher capacity, generating 25kW.

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    Battery Capacity

    A battery with a capacity of 800AH powers the SG coaches when stationary or at speeds below the alternator's minimum output.

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    Power Transmission in EOG Coaches

    The power is transferred from generator cars to individual coaches using double feeders running along the coach and connected by inter-vehicular couplers.

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    Rotary Switch

    A rotary switch is used in EOG coaches to select power from one of the double feeders running along the coach, providing redundancy.

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    What is the power source for air conditioning equipment in railway coaches?

    Air conditioning equipment operates on a 415V, 3 phase AC supply.

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    How is the 110V AC supply for train lighting obtained?

    A 3 KVA, 415/190V, 4 wire step down transformer reduces the main 415V supply to 110V for train lighting.

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    What type of motors are used in self-generating coaches?

    Self-generating coaches use DC motors for driving the air conditioning equipment.

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    What type of motors are used in E.O.G. type coaches?

    E.O.G. type coaches use 3 phase AC squirrel cage induction motors for air conditioning.

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    What is the capacity of the battery in BG AC 2T Sleeper coaches?

    BG AC 2T Sleeper coaches have one set of 800 AH batteries (56 cells) which comply with IS 6848.

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    What are the main components of an air conditioning system in a railway coach?

    The key components include the evaporator unit, compressor, condenser unit, gauge panel, A/C control panel, air duct, refrigerant piping & joints, and wiring.

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    What kind of wiring is used in air conditioned railway coaches?

    Multistranded PVC insulated copper cables conforming to ICF/Elect./857 specification are used in air conditioned coaches.

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    What kind of connections are used in the wiring of air conditioned coaches?

    Crimped connections are used throughout the wiring to ensure reliability and secure contacts.

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    Evaporator Unit

    The evaporator unit is responsible for cooling the air in a railway coach. It uses refrigerant to absorb heat from the air, leading to a decrease in the air's temperature. It consists of a thermostatic expansion valve, a heat exchanger, a resistance heating unit, and a centrifugal blower.

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    Compressor

    The compressor is the heart of the air conditioning system. It takes low-pressure, low-temperature refrigerant vapor and compresses it, increasing its pressure and temperature.

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    Condenser

    The condenser is responsible for releasing the heat absorbed by the refrigerant back into the environment. It typically uses fans to blow air over the condenser, cooling the refrigerant and turning it back into liquid form.

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    What is the role of the blower?

    The blower fan is responsible for circulating the cooled air throughout the coach. It draws in air from the evaporator and pushes it out through vents, distributing the cool air to all areas of the coach.

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    Why is there a resistance heating unit?

    The resistance heating unit is used to warm the air inside the coach when the outside temperature is low. It provides supplemental heating when the heat generated by the compressor is not enough.

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    How does the outside air temperature affect the AC system?

    The outside air temperature influences the cooling load on the AC system. If it's very hot outside, more cooling is needed, and the AC system has to work harder. If it's very cold outside, the heating unit may be used to maintain a comfortable temperature.

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    What is the purpose of filters?

    Filters in the air conditioning system prevent dust and other particulate matter from entering the coach through the fresh air intake and return air path. This helps to improve air quality and maintain passenger comfort.

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    Refrigerant

    A fluid that absorbs heat from the air inside a coach and releases it outside, creating cooling.

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    TR (Ton of Refrigeration)

    A unit of measurement for the cooling capacity of an air conditioning system.

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    Full AC Coach

    A railway coach that has air conditioning in all compartments, requiring more compressors and refrigerant.

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    Partial AC Coach

    A railway coach with air conditioning only in some compartments.

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    Compressor Discharge Pressure

    The pressure on the discharge side of the compressor, which should not be too high to avoid damage.

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    Evaporator Frosting

    Ice forming on the evaporator due to low suction pressure, which can reduce cooling efficiency.

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    Compressor Soft Start

    Gradually increasing the power to the compressor motor to prevent a sudden surge in current.

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    Blower Fan Start Sequence

    The blower fan must start before the heater to prevent overheating.

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    Fresh Air Duct

    A duct that brings fresh air from outside into the railway coach.

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    Return Air Filter

    Filters placed in the air duct to remove dust and other particles from the return air.

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    Study Notes

    Air Conditioning of Railway Coaches

    • Passengers experience discomfort due to dust-laden air and variable temperatures (46°C in summer, 2°C in winter) in Indian trains.
    • Air conditioning is needed for passenger comfort.
    • Modern trains now include air conditioning for all classes.
    • Air conditioning in train carriages is more complex than in standard buildings.

    Special Problems

    • High reliability standards are required for equipment.
    • Equipment must be lightweight.
    • Equipment should take up minimal space.
    • Limited power supply (typically 110V DC), sometimes 415V, 50Hz, 3Ph, is available.
    • Flexibility for attaching and detaching coaches is reduced.
    • Limited space for air circulation due to numerous passengers.
    • Rapid temperature changes can cause discomfort.
    • Excessive vibrations are present.
    • Dust and vandalism are common.
    • Equipment is exposed to ballast debris.
    • Staff safety must be considered during maintenance.
    • Restricted maintenance time.
    • Problems need solutions that are practical and affordable

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    Description

    This quiz explores the complexities and challenges of implementing air conditioning in railway coaches, particularly in the Indian context. It covers the necessity for passenger comfort, the reliability requirements for equipment, and the unique operational challenges faced in train environments. Test your understanding of modern air conditioning systems in trains.

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