Additive Manufacturing in Biomedical Applications
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Questions and Answers

According to the provided text, which of the following factors can contribute to layer slip error during DLP printing?

  • Sil-MA content of the ink.
  • Exposure time and crosslinking kinetics.
  • Layer thickness, exposure time, and speed of the printhead. (correct)
  • Viscosity of the ink and delay time.
  • What are the key material properties and process parameters that influence incomplete fabrication due to recoating error?

  • Crosslinking kinetics and layer thickness.
  • Sil-MA content and the exposure time.
  • Exposure time and the printhead speed.
  • Viscosity of the ink and delay time between recoating steps. (correct)
  • Shape distortion of a printed structure as a result of insufficient polymerization is associated with which of the following:

  • Viscosity and delay time.
  • Exposure time and crosslinking kinetics. (correct)
  • Sil-MA content and viscosity.
  • Layer thickness and printhead speed
  • Over-curing of a printed structure due to excessive polymerization is directly linked to which set of parameters?

    <p>Layer thickness, exposure time, and crosslinking kinetics. (D)</p> Signup and view all the answers

    What substance is used to provide mechanical property tunability of printed scaffolds in the presented text?

    <p>Sil-MA (C)</p> Signup and view all the answers

    What is the primary application of the Sil-MA hydrogel mentioned in the provided text?

    <p>Cartilage tissue engineering. (B)</p> Signup and view all the answers

    What materials are used in the ink for creating customizable peripheral nerve guidance conduits?

    <p>PEGDA and Gel-MA with LAP. (D)</p> Signup and view all the answers

    In the study of peripheral nerve regeneration, what was observed after in vivo implantation of NGCs with microchannels?

    <p>The regenerating nerves were effectively guided directionally via microchannels. (B)</p> Signup and view all the answers

    What is the primary function of benzoyl peroxide in the dental prosthesis ink?

    <p>To act as a photoinitiator for the polymerization process. (C)</p> Signup and view all the answers

    According to the content, what benefit is gained by incorporating TiO2 nanoparticles into the PMMA polymer matrix?

    <p>Antibacterial effects. (D)</p> Signup and view all the answers

    What is the purpose of the hyaluronidase in the bioprinted vascular model?

    <p>To digest the hyaluronic acid and release HUVECs. (A)</p> Signup and view all the answers

    What material is used primarily for the shell of the vascularized organ model described?

    <p>Gelatin-methacrylate (A)</p> Signup and view all the answers

    What is the main function of the LAP (lithium phenyl-2,4,6-trimethylbenzoylphosphinate) in the bioprinted vascular model?

    <p>To act as a photoinitiator for both the shell and channel materials. (A)</p> Signup and view all the answers

    What cell type is used to line the channels of the vascularized organ model?

    <p>HUVECs (Human Umbilical Vein Endothelial Cells) (C)</p> Signup and view all the answers

    Why is a perfusable, endothelial cell-lined channel important in the vascularized miniature organ model?

    <p>To allow for the diffusion of nutrients and removal of waste, and modelling tissue-specific vascularisation. (B)</p> Signup and view all the answers

    What is the stated ultimate purpose of the vascularised miniature organ model?

    <p>For in vitro studies of basic or tissue-specific vascularisation processes. (C)</p> Signup and view all the answers

    What is a disadvantage of physical crosslinking in extrusion printing?

    <p>Requires additional crosslinking agent and/or post-processing crosslinking (A)</p> Signup and view all the answers

    Which type of crosslinking offers excellent compatibility with biological systems?

    <p>All of the above (D)</p> Signup and view all the answers

    What must be controlled stringently in wet-chemical crosslinking?

    <p>Viscosity change in the nozzle (B)</p> Signup and view all the answers

    What is a key advantage of thermal crosslinking in extrusion printing?

    <p>Rapid reassembly to gels post-printing (A)</p> Signup and view all the answers

    Which disadvantage is associated with UV chemical crosslinking?

    <p>Could affect embedded cells due to irradiation (B)</p> Signup and view all the answers

    What is a common disadvantage shared by both ionic and stereocomplex crosslinking methods?

    <p>Mechanically weak constructs (B)</p> Signup and view all the answers

    What is a necessary condition for effective polymerization during UV crosslinking?

    <p>Needs to be completed quickly between nozzle and deposition (A)</p> Signup and view all the answers

    Which of the following crosslinking methods requires a post-processing step?

    <p>All of the above (D)</p> Signup and view all the answers

    What is a key advantage of wet-chemical crosslinking compared to other methods?

    <p>No need for irradiation or further stabilization (D)</p> Signup and view all the answers

    What is one method used for scaffold stabilization in extrusion printing?

    <p>Chemical crosslinking (C)</p> Signup and view all the answers

    Which of the following parameters can affect the stabilization of scaffolds?

    <p>Temperature changes (D)</p> Signup and view all the answers

    What is shear thinning in the context of extrusion printing?

    <p>A property that decreases viscosity with increased shear rate (C)</p> Signup and view all the answers

    Which type of reaction is photocrosslinking categorized as?

    <p>Chemical reaction (D)</p> Signup and view all the answers

    What role does pH play in scaffold stabilization?

    <p>It can alter the solidification process (D)</p> Signup and view all the answers

    Which of the following materials is NOT typically used for scaffold stabilization?

    <p>Polystyrene (C)</p> Signup and view all the answers

    What is required for the 'pre-mixing of reactive components' method in scaffold stabilization?

    <p>Curing in situ while printing (B)</p> Signup and view all the answers

    Which interaction is an example of physical crosslinking?

    <p>Hydrophobic interactions (A)</p> Signup and view all the answers

    What is the primary method used in the extrusion process during 3D printing?

    <p>Dispensing ink through a nozzle (A)</p> Signup and view all the answers

    Which of the following statements about the inks used in extrusion is true?

    <p>Higher viscosity inks generally lead to higher cell density. (C)</p> Signup and view all the answers

    Which limitation is associated with the extrusion process in 3D printing?

    <p>Cell viability may be compromised due to shear stress. (A)</p> Signup and view all the answers

    In Digital Light Processing (DLP), what is primarily used to cure the photosensitive ink?

    <p>Projection of light (A)</p> Signup and view all the answers

    What kind of inks are typically used in the Stereolithography (SLA) process?

    <p>Photosensitive low viscosity inks (C)</p> Signup and view all the answers

    How does the extrusion process create a 3D structure?

    <p>By depositing continuous strands of ink (C)</p> Signup and view all the answers

    What is a key difference between DLP and SLA in 3D printing?

    <p>DLP cures selectively using projections, whereas SLA cures layers using a laser beam. (B)</p> Signup and view all the answers

    What effect does high shear stress have on the ink during the extrusion process?

    <p>It may compromise cell viability. (C)</p> Signup and view all the answers

    What is a key difference between the two multimaterial printing approaches described?

    <p>One uses a single printhead with multiple inks, while the other uses multiple printheads. (B)</p> Signup and view all the answers

    In the context of the provided information, what is the primary purpose of using a shell ink in cartilage tissue repair?

    <p>To provide structural support for the core ink containing cells. (D)</p> Signup and view all the answers

    Which of the following is NOT considered a component of the described core ink for cartilage repair?

    <p>Photoinitiator (A)</p> Signup and view all the answers

    According to the information, what is the build plate in DLP printing analogous to?

    <p>The printhead. (A)</p> Signup and view all the answers

    What type of 3D printing is NOT described in the document?

    <p>Stereolithography. (B)</p> Signup and view all the answers

    What is the main purpose of using biopens in the context described?

    <p>To precisely deliver the hydrogel during surgical bioprinting. (C)</p> Signup and view all the answers

    What is the liquid resin analogous to in the context of DLP printing?

    <p>The ink. (D)</p> Signup and view all the answers

    Which statement best describes the relationship between the shell and core inks during cartilage repair?

    <p>The shell ink is printed first, surrounding the core ink. (B)</p> Signup and view all the answers

    Which of these is NOT a parameter to be controlled that is implicated in DLP printing?

    <p>The transparent bottom (D)</p> Signup and view all the answers

    What is a key component used in both the shell and core inks for the described cartilage repair application?

    <p>Gelatin Methacrylamide (Gel-MA) (C)</p> Signup and view all the answers

    Flashcards

    Extrusion printing

    A type of 3D printing where material is extruded through a nozzle to create a structure layer by layer.

    Scaffold

    A 3D printed structure that acts as a framework for cells to grow and form tissue.

    Scaffold stabilization

    The process of making a scaffold stable and rigid.

    Physical crosslinking

    A method of scaffold stabilization that relies on physical interactions between molecules, like hydrogen bonding, to create a solid structure.

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    Chemical crosslinking

    A method of scaffold stabilization that uses chemical reactions to link molecules together, forming a stable structure.

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    Photocrosslinking

    A type of chemical crosslinking that uses light to trigger a reaction, forming bonds between molecules.

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    Pre-mixing of reactive components and curing in situ while printing

    A method of chemical crosslinking where reactive components are mixed and undergo a reaction during the printing process.

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    Examples of chemical crosslinking methods

    A list of different types of chemical crosslinking methods, including amine/NHS ester, Schiff-base, Michael addition, and others.

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    3D Printing Extrusion

    A printing technique where ink is pushed through a nozzle to build a three-dimensional structure layer by layer. The ink comes out in a continuous strand, like a filament.

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    Ink Viscosity in Extrusion

    In 3D Printing Extrusion, the ink's thickness and the density of the printed object depend on the ink's viscosity. Thicker inks create denser structures.

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    Stereolithography (SLA) & Digital Light Processing (DLP)

    The process of using light to solidify a photosensitive ink and build a 3D structure layer by layer.

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    Stereolithography (SLA)

    3D printing method where a liquid resin is selectively cured with a laser beam, solidifying the ink and building the structure.

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    Digital Light Processing (DLP)

    3D printing method where a projection of light cures a liquid resin in specific patterns, creating solid layers.

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    Ink Viscosity in SLA & DLP

    In both SLA and DLP, the ink needs to be thin and easily flowable for the light to penetrate and solidify it properly.

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    Shear Stress in 3D Printing Extrusion

    The force used to push the ink through the nozzle in 3D Printing Extrusion can deform the ink, potentially affecting the viability of cells within the ink.

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    Ink Reservoir

    A container holding uncured ink in Stereolithography and Digital Light Processing.

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    Multimaterial Printing (Multiple Printheads)

    Using multiple printheads in a 3D printer to deposit different materials simultaneously.

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    Multimaterial Printing (Coaxial Nozzles)

    A 3D printing technique using a single printhead with multiple channels to extrude different materials simultaneously.

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    DLP (Digital Light Processing) Printing

    A type of 3D printing that uses light to solidify resin layer by layer, creating a solid object.

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    Build Plate

    The platform where the object being printed is built on in a 3D printer. It's also known as the printhead in DLP printing.

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    Liquid Resin

    The liquid material used in DLP printing that hardens upon exposure to light.

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    Vat

    The container holding the liquid resin in DLP printing.

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    Scaffold Control

    The ability to control the size, shape, and structure of the printed object.

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    Ionic Crosslinking

    A specific type of physical crosslinking where oppositely charged ions interact to create a network of polymers.

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    Stereocomplex Crosslinking

    A type of physical crosslinking that involves the interaction of two different polymer chains containing specific functional groups.

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    Thermal Crosslinking

    A type of physical crosslinking that uses heat to trigger interactions between polymers.

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    UV Crosslinking

    A type of chemical crosslinking that uses ultraviolet (UV) light to trigger the reaction.

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    Wet-chemical Crosslinking

    A type of chemical crosslinking that uses a chemical reagent to trigger the reaction.

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    What is crosslinking?

    Crosslinking is the process of linking polymer chains together to form a network.

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    What is 'responsiveness' in materials science?

    The ability for a material to change its properties in response to external stimuli, like temperature or pH.

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    What is 'processability' in materials science?

    The ease with which a material can be manipulated into a desired shape, especially during printing processes like extrusion.

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    Multimaterial 3D Printing

    A type of 3D printing where multiple materials are used to create a 3D structure. Each material is dispensed from separate reservoirs.

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    Vascularized Organ Model

    A 3D printed model of a blood vessel network, typically used for in vitro studies of vascularization (formation of blood vessels).

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    Ink

    A material used for 3D printing. It is often a liquid that solidifies when exposed to light or undergoes a chemical reaction.

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    Layer Slip Error

    An error occurring during DLP printing where the first layer of the printed object doesn't adhere properly to the build plate due to insufficient adhesion, this can be caused by improper settings like incorrect layer thickness, exposure time, or speed of the printhead.

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    Incomplete Fabrication due to Recoating Error

    DLP printing error that happens when the recoating process, where a fresh layer of resin is applied, fails, resulting in incomplete fabrication of the object. This is usually caused by inappropriate viscosity of the resin or excessive delay time between layers.

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    Polymerization

    The process of forming strong bonds between molecules in a material, often using light or heat, to solidify and stabilize the structure. It's crucial for 3D printed structures to be rigid and functional.

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    Shape Distortion due to Insufficient Polymerization

    A type of DLP printing error where the 3D printed structure doesn't have the intended shape due to incomplete polymerization of the resin. This can result from insufficient exposure time or inadequate crosslinking kinetics, leading to a weak and distorted structure.

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    Over-Curing due to Excessive Polymerization

    An error in DLP printing where the resin is exposed to light for too long, resulting in excessive polymerization, leading to overly rigid and brittle structures.

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    Sil-MA Hydrogel

    A type of material used in DLP printing that's a combination of methacrylated silk fibroin and cells, creating a biocompatible scaffold that's used in cartilage tissue engineering.

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    Peripheral Nerve Guidance Conduit (NGC)

    A type of 3D printed device designed to guide nerve regeneration after injury. It comprises microchannels that provide a pathway for regrowing nerve fibers.

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    PEGDA + Gel-MA + LAP

    A type of biocompatible material used in DLP printing to create nerve guidance conduits. It consists of a blend of PEGDA, Gel-MA and LAP, creating a biodegradable and biocompatible scaffold for nerve regeneration.

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    Study Notes

    Additive Manufacturing of Polymers for Biomedical Applications

    • Additive manufacturing is a process of creating objects by sequentially adding material layer by layer, based on digital 3D design data. This differs from subtractive (removing material) or formative (shaping using molds) manufacturing.
    • 3D printing is a subset of additive manufacturing, specialized equipment creates 3D objects.
    • Key applications in the biomedical field include personalized medicine, tissue engineering, drug delivery, anatomical models, rapid prototyping, and customized medical devices.
    • Additive manufacturing can create implants, drug delivery systems, and customized surgical instruments, orthopedics, prosthetics, scaffolds for tissue regeneration and micro-organs.
    • Materials used for additive manufacturing need specific qualities. They must be biocompatible (non-toxic), printable, bioabsorbable (degradable), have the right mechanical strength for specific applications, bioactivity to promote cell function.
    • Important additive manufacturing techniques include inkjet, laser-based (SLA, DLP), and extrusion.
    • Factors influencing choice of technique include speed, material viscosity, cost, scalability (ease of use in large-scale production), and cell viability (ability of cells to survive the process).
    • The general additive manufacturing workflow includes data acquisition, CAD modelling, ink design, 3D printing, post-processing, and material testing/application.
    • For bioprinting, bioinks (biocompatible materials) are used, and sometimes cells are added to create a scaffold for tissue growth and regeneration.
    • To stabilize a scaffold, physical or chemical crosslinking can be used.
    • Extrusion, inkjet, and laser-based techniques are common for 3D printing, each with its advantages and disadvantages.
    • Additive manufacturing faces challenges in standardisation, costs, and regulatory compliance.
    • Future directions include volumetric printing, 5D printing, multi-material printing, and incorporating external stimuli for dynamically changing medical devices.

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    Explore the advancements of additive manufacturing, particularly in the biomedical field. This quiz covers essential concepts such as personalization in medicine, tissue engineering, and creation of medical devices using 3D printing technology. Test your knowledge on how these innovations are transforming healthcare.

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