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Questions and Answers

What is the primary purpose of a superheater in a diesel engine?

  • To enhance the efficiency of steam generation
  • To increase the density of combustion gases
  • To heat the fuel before injection (correct)
  • To reduce the engine's weight
  • Which instrument is specifically used to measure the diameter of an object?

  • Caliper
  • Dial gauge
  • Digital gauge
  • Micrometer (correct)
  • In which situation is it necessary to heat diesel oil before injection?

  • When using it with a rotary engine
  • Only in hot climates
  • For standard operation conditions
  • Only if necessary in cold climate (correct)
  • What is the role of a safety valve in a pressurized system?

    <p>To prevent overpressure conditions</p> Signup and view all the answers

    What type of pump is most commonly used for main seawater circulation in the engine room?

    <p>Centrifugal pump</p> Signup and view all the answers

    What is the flash point of a substance?

    <p>The temperature at which a material produces enough flammable vapor to ignite</p> Signup and view all the answers

    What is the purpose of a hand wheel in a mechanical system?

    <p>It serves as an actuator for a gate valve or globe valve</p> Signup and view all the answers

    Which part of a diesel engine does not move during operation?

    <p>Crankcase</p> Signup and view all the answers

    What is a primary function of an oily water separator aboard a vessel?

    <p>To discharge relatively cleaner water from an oily water mixture</p> Signup and view all the answers

    In lathe operations, what does the term "facing" refer to?

    <p>Cutting a flat surface perpendicular to the axis of rotation</p> Signup and view all the answers

    Which temperature range is commonly advised for striking an arc in welding operations?

    <p>20-30mm above the spot</p> Signup and view all the answers

    What is the primary purpose of a depth gauge in mechanical applications?

    <p>To determine the distance to a surface</p> Signup and view all the answers

    What describes the position of the thrust block in a main engine?

    <p>Fitted at the aft side of the engine</p> Signup and view all the answers

    What is the function of a blow down valve in steam systems?

    <p>To release excess steam pressure</p> Signup and view all the answers

    Which type of valve is designed to allow fluid to flow in one direction only?

    <p>Check valve</p> Signup and view all the answers

    What is sagging in the context of painting?

    <p>Excessive paint accumulating and flowing downward</p> Signup and view all the answers

    Which component in a diesel engine is responsible for introducing fuel?

    <p>Injector</p> Signup and view all the answers

    Which of the following is considered the most dangerous aspect of oil-fired boilers?

    <p>Flame failure</p> Signup and view all the answers

    What is the primary purpose of a centrifugal pump in a marine context?

    <p>For bilge pumping</p> Signup and view all the answers

    When should antifouling paint be applied to a ship's hull?

    <p>Immediately after grit blasting</p> Signup and view all the answers

    Which of the following correctly describes the purpose of a pump in fluid systems?

    <p>To control flow and direction of fluids</p> Signup and view all the answers

    Which machine is primarily used for making a new flange for piping systems?

    <p>Welding machine and milling machine</p> Signup and view all the answers

    What kind of washer would be best for maintaining tightness on a nut?

    <p>Spring washer</p> Signup and view all the answers

    Which material is least commonly used as an insulating material?

    <p>Firebrick</p> Signup and view all the answers

    Why should a CO2 extinguisher be used with caution in confined areas?

    <p>It may displace the air and reduce the amount of oxygen available.</p> Signup and view all the answers

    Which part is not included in the fire triangle?

    <p>Electricity</p> Signup and view all the answers

    What is the primary purpose of a fresh water circulation through a diesel engine cylinder?

    <p>Remove heat of combustion</p> Signup and view all the answers

    What is the purpose of the manhole door on a tank?

    <p>Allowing entry to the tank when needed.</p> Signup and view all the answers

    Which instrument is commonly used for testing insulation?

    <p>Meggar</p> Signup and view all the answers

    In a mixture of flammable vapor and air, what does it mean if the mixture is too rich?

    <p>There is not enough air to support combustion.</p> Signup and view all the answers

    What is the function of a purifier or centrifugal separator in diesel engines?

    <p>Separate solids and liquids.</p> Signup and view all the answers

    What is the incorrect precaution to take before starting maintenance work on any machine?

    <p>Switch on the main supply.</p> Signup and view all the answers

    Upon what condition should a person wearing BA start to exit a smoke-filled compartment?

    <p>Regularly check the pressure gauge and exit when having a reserve.</p> Signup and view all the answers

    What is the minimum duration a self-contained breathing apparatus should last?

    <p>30 minutes</p> Signup and view all the answers

    Which of the following is a common use for globe valves?

    <p>Steam line</p> Signup and view all the answers

    Which component operates alongside a camshaft on a diesel engine?

    <p>Fuel valves</p> Signup and view all the answers

    What should be checked on an air compressor before starting it?

    <p>Fuel tank level</p> Signup and view all the answers

    Identify the part of a lathe that is used to hold the cutting tool.

    <p>Tool rest</p> Signup and view all the answers

    Which material is banned from use as an insulating material due to safety concerns?

    <p>Asbestos</p> Signup and view all the answers

    What is the first action to take when discovering a fire onboard?

    <p>Activate fire alarm</p> Signup and view all the answers

    What does a gauge glass measure?

    <p>Level of the liquid in the tank</p> Signup and view all the answers

    What type of fire involves flammable liquids?

    <p>Class B fire</p> Signup and view all the answers

    Which instrument is suitable for measuring the diameter of a circular rod?

    <p>Micrometer</p> Signup and view all the answers

    What maintenance task is commonly performed on a pump?

    <p>Cleaning and varnishing</p> Signup and view all the answers

    Which type of fire extinguisher is most challenging to recharge onboard?

    <p>CO2</p> Signup and view all the answers

    Identify the piping device that aids in preventing heat loss.

    <p>Insulating material</p> Signup and view all the answers

    The primary function of a turbocharger in a diesel engine is to:

    <p>Increase air supply</p> Signup and view all the answers

    Study Notes

    Insulating Material

    • Plastic, wood, and glass wool are commonly used as insulating materials.
    • Firebrick is not commonly used as an insulating material.

    Tools

    • Pressure gauge: Measures pressure.
    • Compound gauge: Measures pressure and vacuum.
    • Pressure regulator: Regulates pressure.
    • Vacuum gauge: Measures vacuum.

    Fire Extinguishers

    • Water type extinguisher: Used for Class A fires (solid materials).
    • Mechanical foam type extinguisher: Used for Class A and B fires (liquids).
    • DCP extinguisher: Used for Class B and C fires (flammable liquids and electrical equipment).
    • CO2 extinguisher: Used for Class B and C fires, but should be used with caution in confined areas as it displaces oxygen.

    Manhole Door

    • A manhole door on a tank is fitted to allow entry to the tank when needed, preventing unauthorized access.

    Pliers

    • Angle pliers: Used for gripping and bending.
    • Combination pliers: Used for gripping, cutting, and bending.
    • Wire cutter: Used for cutting wire.
    • External circlip plier: Used for removing and installing external circlips.

    Welding

    • Too long arc length: Causes a flat bead, low penetration, coarse splatter, and possible electrode sticking.

    Fire Triangle

    • The fire triangle consists of fuel, heat, and air. Electricity is not a part of the fire triangle, but it can be a source of heat.

    Welding Arc Length

    • The welding arc length should be equal to the diameter of the electrode.

    Cylinder Head Components

    • Starting valve: Fitted on a cylinder head of a diesel engine.
    • Turbocharger: Not fitted on a cylinder head of a diesel engine.
    • Indicator valve: Fitted on a cylinder head of a diesel engine.
    • Exhaust valve: Fitted on a cylinder head of a diesel engine.

    Insulation Testing

    • Meggar: Used for testing insulation.

    Diesel Engine Components

    • Cylinder head: Topmost part of a diesel engine.
    • Crankshaft: Located in the lower part of the diesel engine.
    • Connecting rod: Connects the piston to the crankshaft.

    Fuel Oil System

    • Gauge glass: Fitted on oil storage tanks to check liquid level.
    • Electrode dryer: Used to dry electrodes exposed to a humid environment.

    LEL

    • LEL stands for Lower Explosive Limit.

    Pumps

    • Screw pump: Used for transferring liquids.
    • Gear pump: Used for transferring viscous liquids.
    • Centrifugal pump: Used for transferring large volumes of liquids.
    • Rotary pump: Used for transferring liquids.

    Fresh Water Circulation

    • Fresh water circulation through diesel engine cylinders is to remove heat of combustion.

    Flammable Vapour Mixtures

    • When there is too much flammable vapour and not enough air to support combustion, the mixture is considered too rich.

    Valves

    • Check valve globe type: Prevents backflow.
    • Swing check valve: Prevents backflow.
    • Butterfly valve: Controls flow.
    • Gate valve: Controls flow, often used on pipelines.

    Purifier Operation

    • During purifier operation, the following should be checked:
      • Temperature of heating steam
      • Water level in the purifier
      • Oil flow from the water side.

    Turning Gear

    • The turning gear on a main engine is provided for turning the engine during overhaul.

    Boiler Water Level

    • The instrument used to measure boiler water level is a gauge glass.

    Purifier Function

    • The function of a purifier or centrifugal separator is to separate solids and liquids.

    Fuel Oil Function

    • The purpose of fuel oil in a diesel engine is to provide power.

    Maintenance Work Precautions

    • Remove safety guards: This is the incorrect precaution to take before starting maintenance work on a machine.

    Types of Nuts

    • Prevailing torque lock nut: Securely locks the nut in place.
    • Wing nut: Has wings for easy tightening and loosening.
    • Serrated nut: Has serrations to provide a locking mechanism.
    • Nut: A standard fastener with a threaded hole.

    Breathing Apparatus (BA)

    • When wearing BA in a smoke-filled compartment, regularly check your pressure gauge and start to return when you have enough air left plus some reserve.

    Mounting for Excess Steam Pressure

    • The mounting that automatically releases excess steam pressure is called a safety valve.

    Pump Function

    • The function of a pump is to increase the pressure of fluids.

    Steering Gear Components

    • Hydrophore unit: A part of a hydraulic system.
    • Control unit: Controls the steering gear.
    • Actuator unit: Converts hydraulic pressure into mechanical force.
    • Power unit: Provides hydraulic power.

    Antifouling Paint

    • Antifouling paint is applied to the underwater hull immediately after grit blasting the ship bottom.

    Actuators for Valves

    • Levers/handles are actuators for gate valves.

    Flange Creation

    • A lathe machine and a drill machine are needed to make a new flange for a pipe.
    • You will also need a grinding machine and a drilling machine.

    Nut Security

    • A spring washer is used to maintain nut tightness.

    Paint Flowing Down

    • Excessive paint flowing down while painting is called sagging.

    Signs

    • The image shows a sign indicating chemical danger.

    Boiler Function

    • A boiler is used for steam generation.

    Spanners

    • Single end open spanner: Has one open end that fits a specific nut or bolt size.
    • Single end open bend spanner: Has one open end that is angled for access to hard-to-reach nuts or bolts.
    • Crow foot spanner: A socket-like spanner that fits over nuts or bolts.
    • Ring spanner: Has a closed ring that fits around the nut or bolt.

    Centrifugal Pump Application

    • A centrifugal pump is a part of the bilge system.

    Valves

    • Quick closing valve: Closes quickly in an emergency.
    • Gate valve: Controls flow by opening and closing a gate, often used for large flows.
    • Globe valve: Controls flow by opening and closing a needle-like valve, often used for precise flow control.
    • Butterfly valve: Controls flow by opening and closing a disc that rotates.

    Oil-Fired Boiler Dangers

    • The most dangerous aspect of an oil-fired boiler is flame failure, leading to a potential explosion.

    Welding Gloves

    • Welding gloves are made from tanned leather and are available in 3-finger and 5-finger types.

    Gear Pump Application

    • A gear pump is most suitable for transferring oil.

    Chemical Container Disposal

    • Used or expired chemical containers should be disposed of as per the maker's instructions.

    Machine Safety

    • The incorrect statement regarding machine safety is "switch off the machine immediately if anything goes wrong." It's crucial to assess the situation first and follow proper procedures.

    Turbo Alternator

    • A turbo alternator is a generator operating on steam produced from the waste heat of the main engine's exhaust gases.

    Density Unit

    • The unit for density is kg/m3.

    Fuel Oil Function (Diesel Engine)

    • The purpose of fuel oil in a diesel engine is to provide power.

    Spanners

    • Adjustable spanner: Can adjust to fit different nut or bolt sizes.
    • Flare spanner: Fitted with a flare shape to fit hexagonal nuts and bolts.
    • Both end open spanner: Has two open ends that fit different nut or bolt sizes.
    • Combination spanner: Combines an open end and a ring end for versatility.

    Boiler Operation

    • While the boiler is operating, you should ensure the water level is maintained. Other options are incorrect procedures.

    Fire Extinguishers

    • Portable fire extinguisher: A handheld extinguisher.
    • Mobile foam extinguisher: Larger and wheeled extinguisher.
    • Fixed extinguisher: Installed permanently in a space, often triggered automatically.
    • Non-portable fire extinguisher: Larger than a portable extinguisher but doesn't need to be transported.

    Spontaneous Ignition

    • Spontaneous ignition is the ignition of a substance without an external ignition source, due to reaching its auto-ignition temperature.

    Diesel Oil Heating

    • Before starting an engine on diesel oil, the oil is heated by passing through the purifier.

    MEK

    • MEK stands for Machine and Engine Knowledge.

    Steering Room Checks

    • The incorrect check to perform in the steering room is the load of the pump in amperes.

    Measuring Diameter

    • The instrument used for measuring diameter is a micrometer.

    Pliers

    • Nose plier: Used for holding and bending small items.
    • Electric plier: Designed for electrical work.
    • High leverage combination plier: Provides increased leverage for gripping and cutting.
    • Circlip plier: Used to install and remove circlips.

    Domestic Fridge

    • A domestic fridge is related to storing vegetables.

    Viscosity

    • Viscosity is a term related to a liquid's resistance to flow.

    Exhaust Valve Function

    • The purpose of the exhaust valve in a diesel engine is to release combustion gases.

    Pressure Unit

    • The unit of pressure is kg/cm2 or bar.

    Machining Holes

    • A drill machine will be used for making a hole in a plate.

    Fuel Injector Pressure

    • Fuel injectors on a diesel engine operate at a pressure greater than starting air, scavenging, compression, and lubricating oil pressures.

    Gauges

    • Refrigeration gauge: Used to measure the pressure and temperature in refrigeration systems.
    • Pressure gauge: Measures pressure.
    • Pressure regulator: Regulates pressure flow.
    • Vacuum gauge: Measures vacuum.

    Main Sea Water Pump

    • The main sea water pump used in the engine room is a centrifugal pump.

    Drain Valves Purpose

    • Drain valves are provided on air bottles to remove condensed water.

    Coolant and Hand Washing

    • It is true that you should not wash your hands with coolant while working with a machine.

    Workshop DON'Ts

    • The incorrect statement regarding workshop DON'Ts is "do leave your machine unattended." It's imperative to never leave a machine unattended.

    Steam Pressure Adjustment

    • Steam pressure is adjusted by using a safety valve to release excess pressure.

    Measuring Instruments

    • Vernier caliper: A precision instrument for measuring lengths.
    • Digital vernier caliper: A digital version of the vernier caliper.
    • Micrometer: Used to precisely measure the diameter of an object.
    • Depth gauge: Used to measure the depth of a hole or groove.

    Thrust Block Location

    • The thrust block for the main engine is fitted at the aft side of the engine.

    Flash Point

    • The flash point is the temperature at which a substance produces enough flammable vapour to flash if exposed to an ignition source.

    Oily Water Separator

    • The equipment used in the engine room to discharge relatively cleaner water from an oily water mixture is the oily water separator.

    Sounding Tape

    • A sounding tape is commonly used for measuring the level of liquids inside tanks.

    Lathe Operation: Facing

    • In lathe operations, facing means cutting a flat surface perpendicular to the axis of rotation.

    Bar Unit

    • A bar is a unit for pressure.

    Parts of a Diesel Engine

    • The crankcase is not considered a moving part of a diesel engine.

    Hand Wheel

    • A hand wheel is an actuator for gate valves and globe valves.

    Inlet Valve Function

    • The inlet valve on the cylinder head of a diesel engine provides entry for fresh air.

    Main Engine System

    • The main engine is a part of the propulsion system, which is the system that drives the ship.

    Fire Extinguisher Types

    • Mechanical foam, DCP, and CO2 are all types of fire extinguishers.

    Insulating Material

    • It is true that wool garments, blankets, and quilts are terms used as insulating materials.

    Electrode Distance

    • Electrodes should be kept at a distance of 30-40mm (1.2-1.6 inches) above the spot where you wish to strike the arc.

    Cylinder Head Movement

    • The cylinder head in a diesel engine stays in place and does not move up and down, open and close, or rotate.

    Wrenches

    • Flare spanner: Fitted with a flare shape to fit hexagonal nuts and bolts.
    • Double ended ring offset spanner: Has two ring ends, one offset at an angle.
    • Slogging spanner: A heavy-duty spanner for tightening or loosening large nuts and bolts.
    • Combination spanner: Combines an open end for nuts and bolts and a ring end for nuts that are difficult to access with an open-end spanner.

    Tanker Deck Operations

    • Chipping on the main deck of a tanker is hazardous because of the presence of toxic fumes and oily vapor, which can be ignited by sparks.

    Pump Types

    • A bilge pump onboard a ship is typically a centrifugal pump.

    Flash Point

    • The flash point is the lowest temperature at which a substance produces enough flammable vapors to ignite when exposed to an ignition source.

    CAM

    • A cam is not an actuator. Cams are mechanical components used to transmit motion and timing in engines and other machinery.

    Self-Contained Breathing Apparatus (SCBA)

    • The minimum duration of a self-contained breathing apparatus should last for 30 minutes.

    Chemical Risks

    • Spilling is a risk associated with chemicals.

    Measuring Diameter

    • A micrometer is the instrument used for measuring the diameter of circular rods.

    Brush Maintenance

    • Brushes that are frequently used should be kept with their bristles immersed in kerosene.

    General Alarm

    • A general alarm is activated from the bridge and may be due to various reasons, including a fire, blackout, or high bilge level.

    Compressor Checks

    • While a compressor is operating, you should check the air bottle pressure.

    Lathe Parts

    • Tool post: A component used to hold various cutting tools on a lathe.

    Camshaft Function

    • A camshaft on a diesel engine operates the fuel injection pumps.

    Globe Valve Use

    • Globe valves are most commonly used on steam lines.

    Fire Extinguisher Recharge

    • CO2 fire extinguishers are the most challenging to recharge on board a ship.

    Air Compressor Start-Up

    • Before starting an air compressor, you should ensure that the valves on the discharge line are open.

    Running Boiler Checks

    • While operating a boiler, the water level should be checked.

    Sounding Unit

    • The unit of sounding is meters/centimeters.

    Chemical Use

    • Chemicals should not be used for cleaning cooking utensils.

    Class B Fire

    • A Class B fire involves flammable liquids.

    Insulating Material

    • The picture shows a sponge insulating material.

    Level Measuring Devices

    • Level-measuring devices such as gauge glasses are used for tanks of small depth.

    Turbocharger Function

    • The purpose of a turbocharger in a diesel engine is to increase air supply, which enhances combustion and power output.

    Heat Exchangers

    • Fuel injector is not a heat exchanger

    Bolt Components

    • A bolt has a hexagonal head and threads at the other end.

    Sounding Pipe Function

    • Sounding pipes are fitted on tanks for finding the level of the liquid in the tank.

    Steam Use

    • Steam from a boiler is used for heating the feedwater system.

    Generator Engine Type

    • The type of engine normally used for generators onboard ships is a 4-stroke engine.

    Machine Restart Precautions

    • The incorrect precaution to take before restarting a machine is replace the safety guard after starting the machine. The safety guard should be in place before starting the machine.

    Insulating Material Restrictions

    • Asbestos is a material banned from use as a fire-resistant insulating material.

    Lathe Parts

    • A tool post is a part of a lathe.

    Hydraulic Actuators

    • HYDRAULIC DEVICES are used for actuating relief valves and fuel valves.

    Heat Loss Prevention

    • The use of insulating material is the main method to prevent heat loss from pipes and equipment.

    Starting Valve Function

    • The purpose of the starting valve in a generator engine is to allow starting air into the cylinder for starting the engine.

    Fire Fighting in Paint Room

    • The best method for fighting a fire in a paint room is to use a foam type extinguisher.

    Fire Discovery Action

    • Upon discovering a fire onboard, the first action should be to activate the fire alarm.

    Thruster Placement

    • It is false that the thruster placed aft part of the ship is called a bow thruster. This thruster is called a stern thruster.

    Lifting Equipment

    • Chain block, ratchet block, pulley block, and plummer block are all types of lifting equipment.

    Screw Drivers

    •  A flat screw driver, a Philip screw driver, and a screw driver are all types of screw drivers.

    Glasswool Precautions

    • It is false that while working with insulating material such as glasswool, you must not protect your body with gloves and goggles. Always take precautions.

    Main Fire Pump Location

    • The main fire pump is located inside the engine room.

    Lathe Operations

    • The following operations can be performed on a lathe:
      • Turning a cylindrical shape
      • Cutting a flat surface perpendicular to the axis of rotation (facing)

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