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Questions and Answers
What is the primary purpose of a jig in batch production?
What is the primary purpose of a jig in batch production?
Which of the following best defines 'vertical in-house production'?
Which of the following best defines 'vertical in-house production'?
What is a potential disadvantage of using jigs in the manufacture of bird tables?
What is a potential disadvantage of using jigs in the manufacture of bird tables?
When calculating the angle needed for the strut cut, what is the main geometric principle used?
When calculating the angle needed for the strut cut, what is the main geometric principle used?
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Which of the following is NOT a specific benefit of batch production using jigs?
Which of the following is NOT a specific benefit of batch production using jigs?
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Which of the following is a suitable application for bleed proof paper?
Which of the following is a suitable application for bleed proof paper?
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What characteristic makes corrugated card particularly suited for retail packaging?
What characteristic makes corrugated card particularly suited for retail packaging?
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What is the meaning of 'wastage' in manufacturing?
What is the meaning of 'wastage' in manufacturing?
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Which material would be best to use for model making?
Which material would be best to use for model making?
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What aspect of foil backed card makes it suitable for drinks cartons?
What aspect of foil backed card makes it suitable for drinks cartons?
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When calculating the percentage of solar PV used in 2015, what is typically needed?
When calculating the percentage of solar PV used in 2015, what is typically needed?
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Why might markers be preferable on bleed proof paper in design work?
Why might markers be preferable on bleed proof paper in design work?
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What is one benefit of using recyclable materials in manufacturing?
What is one benefit of using recyclable materials in manufacturing?
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What is one specific manufactured board that could be used in flat-pack furniture construction?
What is one specific manufactured board that could be used in flat-pack furniture construction?
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What are the standard dimensions of a full-size sheet of manufactured board in millimeters?
What are the standard dimensions of a full-size sheet of manufactured board in millimeters?
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What is one reason thermoplastic polymers are favored for manufacturing plastic bottles?
What is one reason thermoplastic polymers are favored for manufacturing plastic bottles?
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Which of the following is an advantage of manufactured boards regarding user requirements?
Which of the following is an advantage of manufactured boards regarding user requirements?
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Which of the following best defines a thermoset polymer?
Which of the following best defines a thermoset polymer?
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Which of the following processes is commonly used to manufacture plastic bottles?
Which of the following processes is commonly used to manufacture plastic bottles?
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Which test is primarily used to assess the hardness of metals?
Which test is primarily used to assess the hardness of metals?
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What is one benefit of using computer systems in manufacturing?
What is one benefit of using computer systems in manufacturing?
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What is the best description of toughness in metals?
What is the best description of toughness in metals?
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Which biodegradable polymer is known to decompose faster in a suitable environment?
Which biodegradable polymer is known to decompose faster in a suitable environment?
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What is an essential property of ash veneer when laminated for furniture?
What is an essential property of ash veneer when laminated for furniture?
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Which condition would likely accelerate the degradation of biodegradable polymers?
Which condition would likely accelerate the degradation of biodegradable polymers?
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What characteristic of manufactured boards makes them suitable for flat-pack furniture?
What characteristic of manufactured boards makes them suitable for flat-pack furniture?
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What is one advantage of virtual modeling in product design?
What is one advantage of virtual modeling in product design?
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Which of the following materials is used in the fabrication of the steel car shown?
Which of the following materials is used in the fabrication of the steel car shown?
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How does the choice of material affect the disposal of products?
How does the choice of material affect the disposal of products?
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What is the purpose of including an additional 15% of veneer in the cost calculation?
What is the purpose of including an additional 15% of veneer in the cost calculation?
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Which property of Kevlar makes it particularly suitable for protective clothing?
Which property of Kevlar makes it particularly suitable for protective clothing?
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Which of the following is NOT a suggested application for shape memory alloy (SMA)?
Which of the following is NOT a suggested application for shape memory alloy (SMA)?
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What is the material definition of precious metal clay (PMC)?
What is the material definition of precious metal clay (PMC)?
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What is the specific thermoplastic commonly used for making the main body of cleaning product bottles?
What is the specific thermoplastic commonly used for making the main body of cleaning product bottles?
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What is one reason photochromic glass is suited for eyewear applications?
What is one reason photochromic glass is suited for eyewear applications?
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Which process is specifically used to manufacture the main body of plastic bottles?
Which process is specifically used to manufacture the main body of plastic bottles?
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What additional factor must manufacturers consider when working with precious metal clay (PMC)?
What additional factor must manufacturers consider when working with precious metal clay (PMC)?
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Flashcards
Wastage
Wastage
Refers to the material leftover or discarded during the manufacturing process. It can include excess materials, off-cuts, or rejected pieces, contributing to waste and inefficiency.
Bleed proof paper
Bleed proof paper
The ability to resist tearing or ripping, often associated with fabrics or papers. This property makes it ideal for marker rendering, ensuring a smooth and clean drawing surface.
Corrugated Card
Corrugated Card
Strong, durable, and lightweight, this paper is commonly used for packaging because it offers excellent protection and structural support.
Foil backed card
Foil backed card
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Mount Board
Mount Board
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Solar PV Percentage
Solar PV Percentage
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Harnessing Renewable Energy
Harnessing Renewable Energy
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Rising Demand for Renewable Energy
Rising Demand for Renewable Energy
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What is a Piezoelectric Material?
What is a Piezoelectric Material?
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What is a Shape Memory Alloy (SMA)?
What is a Shape Memory Alloy (SMA)?
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What is Photochromic Glass?
What is Photochromic Glass?
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What are three properties of Kevlar that make it suitable for protective clothing?
What are three properties of Kevlar that make it suitable for protective clothing?
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Explain Precious Metal Clay (PMC) and its shrinkage properties.
Explain Precious Metal Clay (PMC) and its shrinkage properties.
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What is the specific process for manufacturing plastic bottles?
What is the specific process for manufacturing plastic bottles?
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Name a thermoplastic used for making bottles for cleaning products.
Name a thermoplastic used for making bottles for cleaning products.
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Determine the length of curve A and the total veneer length used for the chair.
Determine the length of curve A and the total veneer length used for the chair.
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What is a common type of manufactured board used in furniture?
What is a common type of manufactured board used in furniture?
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What are the standard dimensions of a manufactured board sheet?
What are the standard dimensions of a manufactured board sheet?
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What aesthetic advantage of ash veneer is used in the lounge chair?
What aesthetic advantage of ash veneer is used in the lounge chair?
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What user requirement does ash veneer satisfy in the lounge chair?
What user requirement does ash veneer satisfy in the lounge chair?
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What is a thermoset polymer and give an example?
What is a thermoset polymer and give an example?
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How do you test the hardness of a metal?
How do you test the hardness of a metal?
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How do you test the toughness of a metal?
How do you test the toughness of a metal?
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What is laminating?
What is laminating?
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Overall strut length
Overall strut length
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Angle 𝒙
Angle 𝒙
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Jigs
Jigs
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Vertical in-house production
Vertical in-house production
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Vertical Integration
Vertical Integration
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Why are thermoplastics used for bottles?
Why are thermoplastics used for bottles?
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What properties make thermoplastics suitable for bottles?
What properties make thermoplastics suitable for bottles?
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How are bottles made using injection molding?
How are bottles made using injection molding?
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How do computer systems help plan bottle production?
How do computer systems help plan bottle production?
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How do computer systems help reduce waste in bottle production?
How do computer systems help reduce waste in bottle production?
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How do computer systems help respond to changing consumer demand?
How do computer systems help respond to changing consumer demand?
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What is a biodegradable polymer?
What is a biodegradable polymer?
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How do some environmental conditions affect biodegradation?
How do some environmental conditions affect biodegradation?
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Study Notes
A-Level Design & Technology (Product Design) Exam Paper 1
- Exam Duration: 2 hours 30 minutes
- Materials Required: Normal writing and drawing instruments, scientific calculator, protractor
- Instructions: Use black ink or pen. Answer all questions in the provided spaces.
- Information: Marks for questions are shown in brackets. Maximum mark is 120.
Paper 1, Question 1
- Specific Papers/Boards and Applications: Bleed proof paper used for design ideas; corrugated card for retail packaging; foil backed card for drinks cartons; mount board for model making.
- Performance Characteristics: Describe the features of each paper/board type that make them suitable for their application.
Paper 1, Question 2
- Wastage in Manufacturing: Define manufacturing wastage, explain its implications.
Paper 1, Question 3
- Renewable Energy Use (Bar Chart): Analyze the bar chart of installed UK renewable energy capacity (MW) showing trends over time. Data includes solar PV, offshore wind, onshore wind, other bioenergy, landfill gas, and hydro.
- Solar PV Percentage (2015): Calculate the percentage of solar PV use in 2015, rounded to the nearest whole number.
Paper 1, Question 3 (continued)
- Pie Chart Completion: Complete the pie chart provided for renewable energy use (2015) by adding data for PV solar and offshore wind.
Paper 1, Question 4
- Manufactured Board: Identify a specific manufactured board used in the flat-pack furniture, shown in the image.
- Standard Sheet Size: Specify the width and length of a standard full-size sheet of the identified manufactured board in millimetres.
Paper 1, Question 5
- Thermoset Polymers: Explain the meaning of the term “thermoset polymer” and give a relevant example.
Paper 1, Question 6
- Metal Testing (Hardness): Outline the procedure for testing metal samples' hardness in a school workshop.
- Metal Testing (Toughness): Describe how toughness in metal samples is assessed in a workshop setting.
Paper 1, Question 7
- Curve A (Length): Calculate the external length of Curve A in Figure 1 (round up to the nearest whole number).
- Veneer Length: Determine the total length of veneer needed for the two side frames of the chair. Add 15% for waste/ trimming. Give the answer in pounds and pence (using the retail price given).
Paper 1, Question 8
- Smart Material Applications: Provide an application for each smart material (piezoelectric, shape memory alloy, photochromic glass); explain why it suits that application.
Paper 1, Question 9
- Protective Clothing Material (Kevlar): State 3 properties of Kevlar and describe how each makes it a suitable material for protective clothing, with examples.
Paper 1, Question 10
- Manufacturing Process (Plastic Bottles): Identify the manufacturing process used for the bottles shown in Figure 10.
- Thermoplastic Polymer (Bottles): Give one suitable thermoplastic used to manufacture the cleaning product bottles.
- Thermoplastic Use (Plastic Bottles): Provide two reasons for using thermoplastic polymers in plastic bottle manufacturing.
Paper 1, Question 11
- Computer Systems in Manufacturing: Explain how computer systems are used to plan, control, and optimize manufacturing, reducing waste, and responding to customer demand.
Paper 1, Question 12
- Biodegradable Polymer: Give one example of a biodegradable polymer and two environmental conditions to enable it to degrade faster.
Paper 1, Question 13
- Virtual Modelling and Testing: Explain two ways virtual modelling/testing is used in industry prior to product manufacture.
Paper 1, Question 14
- Child's Car Manufacturing: Compare the suitability of manufacturing processes (rotational moulding and press forming) for two child's car designs (Figure 2 & 3), including material properties, use, care and disposal.
Paper 1, Question 15
- Bird Table Strut Length: Calculate the required material length for one strut in a bird table, round up to the nearest whole millimeter.
Paper 1, Question 16
- 'Vertical In-House Production': Define, listing one advantage and disadvantage.
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Description
This exam paper covers various aspects of A-Level Design & Technology with a focus on Product Design. Students are required to demonstrate their understanding of materials, manufacturing processes, and renewable energy applications. Prepare to answer questions that analyze design choices and sustainability practices within the industry.