A-Level Design & Technology Exam Paper 1

Podcast

Play an AI-generated podcast conversation about this lesson

Questions and Answers

What is the primary purpose of a jig in batch production?

To expedite the design process

To increase the variety of products produced

To reduce the need for skilled labor

To ensure uniformity and accuracy in production (correct)

Which of the following best defines 'vertical in-house production'?

Production involving outsourcing tasks to external vendors

Production where all processes occur inside a single facility (correct)

Production with multiple locations utilizing vertical integration

Production where finished products are sold directly to consumers

What is a potential disadvantage of using jigs in the manufacture of bird tables?

They slow down the production process

They eliminate the need for any tool adjustments

They complicate the production workflow

They require significant initial investment (correct)

When calculating the angle needed for the strut cut, what is the main geometric principle used?

Trigonometric ratios Signup and view all the answers

Which of the following is NOT a specific benefit of batch production using jigs?

Flexible production schedules Signup and view all the answers

Which of the following is a suitable application for bleed proof paper?

Marker rendering of design ideas Signup and view all the answers

What characteristic makes corrugated card particularly suited for retail packaging?

It offers structural strength and insulation Signup and view all the answers

What is the meaning of 'wastage' in manufacturing?

Unused material or products that cannot be sold Signup and view all the answers

Which material would be best to use for model making?

Mount board Signup and view all the answers

What aspect of foil backed card makes it suitable for drinks cartons?

It is resistant to moisture and provides a barrier Signup and view all the answers

When calculating the percentage of solar PV used in 2015, what is typically needed?

The total renewable energy generation overall Signup and view all the answers

Why might markers be preferable on bleed proof paper in design work?

They provide vibrant and flowing colors Signup and view all the answers

What is one benefit of using recyclable materials in manufacturing?

Positive environmental impact Signup and view all the answers

What is one specific manufactured board that could be used in flat-pack furniture construction?

MDF Signup and view all the answers

What are the standard dimensions of a full-size sheet of manufactured board in millimeters?

1200 mm x 2400 mm Signup and view all the answers

What is one reason thermoplastic polymers are favored for manufacturing plastic bottles?

They can be easily reshaped when heated. Signup and view all the answers

Which of the following is an advantage of manufactured boards regarding user requirements?

Cost-effective Signup and view all the answers

Which of the following best defines a thermoset polymer?

A polymer that does not melt upon reheating Signup and view all the answers

Which of the following processes is commonly used to manufacture plastic bottles?

Blow molding Signup and view all the answers

Which test is primarily used to assess the hardness of metals?

Rockwell test Signup and view all the answers

What is one benefit of using computer systems in manufacturing?

They can optimize production processes. Signup and view all the answers

What is the best description of toughness in metals?

The ability to absorb energy before fracturing Signup and view all the answers

Which biodegradable polymer is known to decompose faster in a suitable environment?

Polylactic acid (PLA) Signup and view all the answers

What is an essential property of ash veneer when laminated for furniture?

Good aesthetics Signup and view all the answers

Which condition would likely accelerate the degradation of biodegradable polymers?

High humidity Signup and view all the answers

What characteristic of manufactured boards makes them suitable for flat-pack furniture?

Their low cost Signup and view all the answers

What is one advantage of virtual modeling in product design?

It allows for real-time adjustments before physical production. Signup and view all the answers

Which of the following materials is used in the fabrication of the steel car shown?

Mild steel Signup and view all the answers

How does the choice of material affect the disposal of products?

Certain materials can be more easily recycled than others. Signup and view all the answers

What is the purpose of including an additional 15% of veneer in the cost calculation?

To account for waste and trimming Signup and view all the answers

Which property of Kevlar makes it particularly suitable for protective clothing?

Its lightweight and high strength Signup and view all the answers

Which of the following is NOT a suggested application for shape memory alloy (SMA)?

Self-healing materials Signup and view all the answers

What is the material definition of precious metal clay (PMC)?

A malleable clay containing real metal particles Signup and view all the answers

What is the specific thermoplastic commonly used for making the main body of cleaning product bottles?

Polypropylene Signup and view all the answers

What is one reason photochromic glass is suited for eyewear applications?

It changes color in response to UV light Signup and view all the answers

Which process is specifically used to manufacture the main body of plastic bottles?

Blow molding Signup and view all the answers

What additional factor must manufacturers consider when working with precious metal clay (PMC)?

Shrinkage during the firing process Signup and view all the answers

Study Notes

A-Level Design & Technology (Product Design) Exam Paper 1

Exam Duration: 2 hours 30 minutes
Materials Required: Normal writing and drawing instruments, scientific calculator, protractor
Instructions: Use black ink or pen. Answer all questions in the provided spaces.
Information: Marks for questions are shown in brackets. Maximum mark is 120.

Paper 1, Question 1

Specific Papers/Boards and Applications: Bleed proof paper used for design ideas; corrugated card for retail packaging; foil backed card for drinks cartons; mount board for model making.
Performance Characteristics: Describe the features of each paper/board type that make them suitable for their application.

Paper 1, Question 2

Wastage in Manufacturing: Define manufacturing wastage, explain its implications.

Paper 1, Question 3

Renewable Energy Use (Bar Chart): Analyze the bar chart of installed UK renewable energy capacity (MW) showing trends over time. Data includes solar PV, offshore wind, onshore wind, other bioenergy, landfill gas, and hydro.
Solar PV Percentage (2015): Calculate the percentage of solar PV use in 2015, rounded to the nearest whole number.

Paper 1, Question 3 (continued)

Pie Chart Completion: Complete the pie chart provided for renewable energy use (2015) by adding data for PV solar and offshore wind.

Paper 1, Question 4

Manufactured Board: Identify a specific manufactured board used in the flat-pack furniture, shown in the image.
Standard Sheet Size: Specify the width and length of a standard full-size sheet of the identified manufactured board in millimetres.

Paper 1, Question 5

Thermoset Polymers: Explain the meaning of the term “thermoset polymer” and give a relevant example.

Paper 1, Question 6

Metal Testing (Hardness): Outline the procedure for testing metal samples' hardness in a school workshop.
Metal Testing (Toughness): Describe how toughness in metal samples is assessed in a workshop setting.

Paper 1, Question 7

Curve A (Length): Calculate the external length of Curve A in Figure 1 (round up to the nearest whole number).
Veneer Length: Determine the total length of veneer needed for the two side frames of the chair. Add 15% for waste/ trimming. Give the answer in pounds and pence (using the retail price given).

Paper 1, Question 8

Smart Material Applications: Provide an application for each smart material (piezoelectric, shape memory alloy, photochromic glass); explain why it suits that application.

Paper 1, Question 9

Protective Clothing Material (Kevlar): State 3 properties of Kevlar and describe how each makes it a suitable material for protective clothing, with examples.

Paper 1, Question 10

Manufacturing Process (Plastic Bottles): Identify the manufacturing process used for the bottles shown in Figure 10.
Thermoplastic Polymer (Bottles): Give one suitable thermoplastic used to manufacture the cleaning product bottles.
Thermoplastic Use (Plastic Bottles): Provide two reasons for using thermoplastic polymers in plastic bottle manufacturing.

Paper 1, Question 11

Computer Systems in Manufacturing: Explain how computer systems are used to plan, control, and optimize manufacturing, reducing waste, and responding to customer demand.

Paper 1, Question 12

Biodegradable Polymer: Give one example of a biodegradable polymer and two environmental conditions to enable it to degrade faster.

Paper 1, Question 13

Virtual Modelling and Testing: Explain two ways virtual modelling/testing is used in industry prior to product manufacture.

Paper 1, Question 14

Child's Car Manufacturing: Compare the suitability of manufacturing processes (rotational moulding and press forming) for two child's car designs (Figure 2 & 3), including material properties, use, care and disposal.

Paper 1, Question 15

Bird Table Strut Length: Calculate the required material length for one strut in a bird table, round up to the nearest whole millimeter.

Paper 1, Question 16

'Vertical In-House Production': Define, listing one advantage and disadvantage.

Studying That Suits You

Use AI to generate personalized quizzes and flashcards to suit your learning preferences.

Description

This exam paper covers various aspects of A-Level Design & Technology with a focus on Product Design. Students are required to demonstrate their understanding of materials, manufacturing processes, and renewable energy applications. Prepare to answer questions that analyze design choices and sustainability practices within the industry.