Unit 6

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Questions and Answers

This type of blowdown is directly related to the amount of makeup water added to the cooling tower:

  • makeup proportional blowdown (correct)
  • conductivity based blowdown
  • makeup operational blowdown
  • chemical based blowdown

Make up water in a chiller system should be sourced from:

  • treated city water supply
  • ion exchanger treated condensate (correct)
  • lime soda softened water
  • recycled boiler blowdown water

Which of the following cause biological fouling in cooling tower systems? (Select all that apply)

  • silica
  • fungi (correct)
  • bacteria (correct)
  • cellulose
  • algae (correct)

The amount of this, in cooling water, is naturally high in cooling tower systems due to their design:

<p>oxygen (B)</p> Signup and view all the answers

The two types of closed chemical feeders are: (Select all that apply)

<p>graduated (C), gravity drip (D)</p> Signup and view all the answers

Wood is composed of: (Select all that apply)

<p>cellulose (B), natural extractives (C), lignin (D)</p> Signup and view all the answers

Organic growth in cooling tower systems, called _____, can reduce flow rates in tubes and channels:

<p>biofilm</p> Signup and view all the answers

Heat exchangers that use water to cool a process fluid are known as:

<p>chillers (A)</p> Signup and view all the answers

Sodium sulfite chemical will:

<p>prevent corrosion due to oxygen in the boiler water (C)</p> Signup and view all the answers

The use of chemicals to form protective layers is commonly referred to as the use of:

<p>chemical inhibitors (B)</p> Signup and view all the answers

Sodium zeolite softeners:

<p>remove calcium and magnesium cations from the water (C)</p> Signup and view all the answers

If the feedwater is neutral, its pH value is:

<p>7 (A)</p> Signup and view all the answers

The most commonly used method of determining TDS is by measuring:

<p>conductivity (C)</p> Signup and view all the answers

To prevent solids of chlorides, silica, and iron from entering the boiler system the condensate passes through a:

<p>condensate polisher (C)</p> Signup and view all the answers

Using these are an inexpensive and simple way to evaluate expected corrosion rates:

<p>corrosion coupons (D)</p> Signup and view all the answers

This type of corrosion control is not volatile and is injected directly into the steam line:

<p>filming amines (A)</p> Signup and view all the answers

Which of the following is used to remove suspended matter from plugged filter beds?

<p>backwashing (B)</p> Signup and view all the answers

A measure of the cloudiness of the water is known as:

<p>turbidity (B)</p> Signup and view all the answers

The regenerant used to regenerate a cation demineralizer is:

<p>sulphuric acid (A)</p> Signup and view all the answers

This type of corrosion occurs when two dissimilar metals are in electrical contact with one another and surrounded by an electrolyte:

<p>galvanic corrosion (D)</p> Signup and view all the answers

Some facilities put a sample through a continuous ________ which measures the amine content in the sample:

<p>Fluorometer (D)</p> Signup and view all the answers

Which of the following is an example of dissolved solids?

<p>magnesium sulphate (C)</p> Signup and view all the answers

Specialty chemicals, added to cooling water systems to keep scale-forming salts in solution at high concentrations include:

<p>polymeric organics (D)</p> Signup and view all the answers

In this type of deaerator water is broken up by nozzles emitting the steam:

<p>spray type (D)</p> Signup and view all the answers

When conducting a TDS or Total Dissolved Solids test, the impurity which has a high conductivity and must be neutralized is:

<p>hydroxide alkalinity (D)</p> Signup and view all the answers

If there is a potential for galvanic corrosion to occur, a common treatment is to use:

<p>sacrificial anodes (D)</p> Signup and view all the answers

Measuring chlorides concentration can predict the:

<p>level of dissolved solids in the boiler water (A)</p> Signup and view all the answers

The spray-type and tray-type are the two basic configurations of ________ used to remove dissolved gases.

<p>deaerators (A)</p> Signup and view all the answers

Scaling in cooling towers is not as severe as in boilers because:

<p>the operating temperatures are much lower (D)</p> Signup and view all the answers

Neutralizing amines work by doing this:

<p>increasing the pH (B)</p> Signup and view all the answers

The chemical equation, which represents the modification of bicarbonates in hard water by the use of a zeolite softener, is:

<p>Ca(HCO3)2 + Na2 Z --&gt; CaZ + 2NaHCO3 (B)</p> Signup and view all the answers

The two main types of glycol used to prevent freezing in operating plants are:

<p>ethylene and propylene (A)</p> Signup and view all the answers

In this type of blowdown, the blowdown is opened when a predetermined amount of dissolved solids is reached:

<p>conductivity based blowdown (A)</p> Signup and view all the answers

One element, which leads to caustic embrittlement in boiler tubes is:

<p>concentration of sodium hydroxide (CAUSTIC SODA) (C)</p> Signup and view all the answers

Sludge conditioning in a boiler:

<p>prevents the sludge precipitates from adhering to the boiler plates and tubes (A)</p> Signup and view all the answers

Biological attacks on cooling tower wood mainly occurs as deterioration of the:

<p>cellulose (B)</p> Signup and view all the answers

Cooling towers by design use:

<p>lots of water (C)</p> Signup and view all the answers

Cartridge type filters are similar to a filter found in:

<p>an oil filter on a car engine (B)</p> Signup and view all the answers

The risk of caustic embrittlement increases if the majority of the alkalinity is due to:

<p>hydroxyls (C)</p> Signup and view all the answers

Boiler water with a pH of 6 is considered:

<p>acidic (B)</p> Signup and view all the answers

Flashcards

Makeup Proportional Blowdown

Blowdown type directly related to the amount of makeup water added to the cooling tower.

Ion exchanger treated condensate

The best source for make up water in a chiller system.

Biofilm

Organic growth that can reduce flow rates in cooling tower tubes and channels.

Chillers

Type of heat exchangers that use water to cool a process fluid.

Signup and view all the flashcards

Sodium Sulfite

A chemical used to prevent corrosion due to oxygen in boiler water.

Signup and view all the flashcards

Sodium Zeolite Softeners

Removing calcium and magnesium cations from water, which softens it.

Signup and view all the flashcards

pH of Neutral Feedwater

The pH value if the feedwater is neutral.

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Measuring Conductivity

The most common way to determine total dissolved solids (TDS).

Signup and view all the flashcards

Condensate Polisher

A component used to remove solids like chlorides, silica, and iron from condensate before it re-enters the boiler system.

Signup and view all the flashcards

Corrosion Coupons

A method used to evaluate expected corrosion rates in a system.

Signup and view all the flashcards

Filming Amines

A type of corrosion control chemical that is non volatile and is injected directly into the steam line.

Signup and view all the flashcards

Backwashing

A process used to remove suspended matter from plugged filter beds.

Signup and view all the flashcards

Turbidity

A measure of the cloudiness of water.

Signup and view all the flashcards

Sulfuric Acid

The regenerant used to regenerate a cation demineralizer.

Signup and view all the flashcards

Galvanic Corrosion

This type of corrosion occurs when two dissimilar metals are in electrical contact in the presence of an electrolyte.

Signup and view all the flashcards

Study Notes

Cooling Tower Blowdown

  • Makeup proportional blowdown is directly related to the amount of makeup water added to the cooling tower.

Water Source for Chiller Systems

  • Ion exchanger treated condensate should be the source for makeup water in a chiller system.

Biological Fouling in Cooling Towers

  • Algae, fungi, and bacteria can cause biological fouling in cooling tower systems.

Cooling Water Composition

  • Oxygen levels are naturally high in cooling water in cooling tower systems due to their design.

Closed Chemical Feeders

  • Graduated and gravity drip feeders are two types of closed chemical feeders.

Wood Composition

  • Wood is composed of cellulose, lignin, and natural extractives.

Organic Growth in Cooling Systems

  • Organic growth, called biofilm, can reduce flow rates in tubes and channels of cooling tower systems.

Heat Exchangers

  • Heat exchangers that use water to cool a process fluid are known as chillers.

Sodium Sulfite in Boilers

  • Sodium sulfite prevents corrosion due to oxygen in the boiler water.

Chemical Use for Protective Layers

  • The use of chemicals to form protective layers is commonly referred to as using chemical inhibitors.

Sodium Zeolite Softeners

  • Sodium zeolite softeners remove calcium and magnesium cations from the water.

Neutral Feedwater pH

  • Neutral feedwater has a pH value of 7.

Determining TDS

  • Measuring conductivity is the most common method for determining Total Dissolved Solids (TDS).

Preventing Solids in Boiler Systems

  • A condensate polisher prevents solids of chlorides, silica, and iron from entering the boiler system.

Corrosion Rate Evaluation

  • Corrosion coupons are an inexpensive and simple way to evaluate expected corrosion rates.

Corrosion Control

  • Filming amines, a type of corrosion control, are non-volatile and injected directly into the steam line.

Filter Bed Maintenance

  • Backwashing removes suspended matter from plugged filter beds.

Water Cloudiness Measurement

  • Turbidity measures the cloudiness of water.

Cation Demineralizer Regeneration

  • Sulphuric acid is used to regenerate a cation demineralizer.

Corrosion Types

  • Galvanic corrosion occurs when two dissimilar metals are in electrical contact and surrounded by an electrolyte.

Measuring Amine Content

  • A fluorometer measures the amine content in a sample.

Examples of Dissolved Solids

  • Magnesium sulphate is an example of dissolved solids.

Specialty Chemicals

  • Polymeric organics are added to cooling water systems to keep scale-forming salts in solution at high concentrations.

Types of Deaerators

  • Spray type deaerators break up water with nozzles emitting steam.

TDS Test Impurities

  • Hydroxide alkalinity is an impurity with high conductivity that needs neutralization during a Total Dissolved Solids (TDS) test.

Preventing Galvanic Corrosion

  • Sacrificial anodes are used to treat potential galvanic corrosion.

Chloride Concentration Measurement

  • Measuring chlorides concentration can predict the level of dissolved solids in the boiler water.

Removing Dissolved Gases

  • Spray-type and tray-type configurations are used to remove dissolved gasses, known as deareators.

Scaling Severity

  • Scaling in cooling towers is less severe than in boilers because their operating temperatures are much lower.

Neutralizing Amines

  • Neutralizing amines work by increasing the pH.

Water Softening

  • Ca(HCO3)2 + Na2Z -> CaZ + 2NaHCO3 represents the modification of bicarbonates in hard water using a zeolite softener.

Glycol Types

  • Ethylene and propylene are the two main types of glycol used to prevent freezing in operating plants.

Conductivity-Based Blowdown

  • Conductivity based blowdown occurs when a predetermined amount of dissolved solids is reached.

Caustic Embrittlement in Boilers

  • A concentration of sodium hydroxide (CAUSTIC SODA) leads to caustic embrittlement in boiler tubes.

Sludge Conditioning

  • Sludge conditioning in a boiler prevents sludge precipitates from adhering to the boiler plates and tubes.

Biological Attacks on Cooling Towers

  • Biological attacks on cooling tower wood mainly occur as deterioration of cellulose.

Cooling Tower Design

  • Cooling towers by design use a lots of water.

Cartridge Filters

  • Cartridge type filters are similar to those found in an oil filter on a car engine.

Caustic Embrittlement Risk

  • The risk of caustic embrittlement increases if the majority of the alkalinity is due to hydroxyls.

Boiler Water pH

  • Boiler water with a pH of 6 is acidic.

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