Proposed CBCS Course Syllabus Industrial Safety PDF

**[Proposed CBCS COURSE SYLLABUS ]** **ATF251 Industrial Safety and Hazard Management L T P C** **3 0 0 3** **GOAL** **To impart knowledge on the important concepts of basic industrial safety engineering techniques and principles of various accident prevention techniques.** **OBJECTIVES** 1....

**[Proposed CBCS COURSE SYLLABUS ]** **ATF251 Industrial Safety and Hazard Management L T P C** **3 0 0 3** **GOAL** **To impart knowledge on the important concepts of basic industrial safety engineering techniques and principles of various accident prevention techniques.** **OBJECTIVES** 1. 2. 3. 4. 5. 6. **OUTCOME** 1. **The student will be confident about the safety aspects.** 2. **Gain information to reduce accident in producing engineering industries.** 3. **To understand the concepts of precautions to be adopted in a manufacturing industry.** 4. Awareness of various Safety steps adopted in thermal system. 5. Understand the various Safety methods adopted in different transportation systems. 6. **Case studies of different types of accidents shall provide confidence to avoid risks.** +-----------------------+-----------------------+-----------------------+ | **UNIT I** | **INTRODUCTION TO THE | **9** | | | DESIGN PROCESS, | | | | DESIGN OF SIMPLE | | | | EQUIPMENT** | | +=======================+=======================+=======================+ | **Concepts of | | | | mechanical | | | | failures:** Stress - | | | | strain diagram | | | | (ductile & brittle | | | | materials), stress | | | | concentration, | | | | fatigue failure, | | | | Factor of safety, | | | | Impact and shock | | | | loading, effect of | | | | high and low | | | | temperatures on | | | | strength of | | | | materials. | | | | | | | | **Hazard | | | | Management:** | | | | difference between | | | | Hazard Disaster | | | | Catastrophe, Manmade | | | | (fire, release of | | | | toxic gases) and | | | | Natural Hazards | | | | (earthquake, | | | | Tsunami), do's and | | | | dont's at the time of | | | | Hazard occurrence, | | | | | | | | **Case study:** | | | | Design of Simple | | | | Equipment - | | | | Explosives chemical | | | | mixing & cutting | | | | knife. | | | +-----------------------+-----------------------+-----------------------+ | **UNIT II** | **SAFETY IN PRODUCING | **9** | | | ENGINEERING | | | | INDUSTRY** | | +-----------------------+-----------------------+-----------------------+ | **Safety in use of | | | | machinery:** | | | | Introduction to | | | | turning, boring, | | | | milling, planning, | | | | shaping, grinding, | | | | CNC, wood working, | | | | arc & gas welding, | | | | forging, hot & cold | | | | rolling, punching, | | | | printing press, | | | | | | | | **Personal safety & | | | | material handling | | | | devises:** Helmets, | | | | different hand | | | | gloves, aprons, eye | | | | protection, pushing | | | | and pulling. cranes, | | | | forklifts trolleys, | | | | | | | | **Safety | | | | Regulations:** | | | | Operating and Support | | | | Hazard Analysis | | | | (OSHA), HAZard and | | | | OPerability (HAZOP), | | | | safety survey, safety | | | | inspection, safety | | | | sampling, fault tree | | | | analysis, event tree | | | | analysis, failure | | | | modes and effect | | | | analysis. | | | | | | | | **Guarding:** | | | | Principles of m/c | | | | guarding, zero | | | | mechanical state | | | | (ZMS), definition, | | | | policy for ZMS, | | | | | | | | **Demo:** use of | | | | personal safety | | | | gadgets (different | | | | gloves, goggles, ear | | | | plugs, eye wash | | | | station, static | | | | charge devises), | | | | instruments. | | | +-----------------------+-----------------------+-----------------------+ | **UNIT III** | **ENVIRONMENTS OF | **9** | | | OCCUPATIONAL HAZARD, | | | | FIRE SAFETY, DUST, | | | | ENVIRONMENTAL | | | | SAFETY** | | +-----------------------+-----------------------+-----------------------+ | **Environments of | | | | Occupational | | | | Hazard:** Dust -- | | | | wood working, Glass | | | | grinding, powder | | | | handling industry, | | | | stone crushers, | | | | fireworks room | | | | layouts, | | | | | | | | **Fire Safety:** Fire | | | | triangle, fuel | | | | classification, | | | | difference between | | | | combustion & | | | | explosion, fire | | | | detectors with fire | | | | alarm, types of fire | | | | extinguishers and | | | | their fire fighting | | | | applications, | | | | Automatic fire | | | | extinguishing | | | | systems, static | | | | charge prevention, | | | | lightening arresters, | | | | | | | | **Environmental | | | | safety:** Cement | | | | dust, toxic gas, | | | | explosives, acid | | | | manufacture and | | | | handling, acid fumes | | | | from electro plating, | | | | spray paints, | | | | Material Safety Data | | | | Sheet. | | | | | | | | **Case studies:** | | | | centrifugal separator | | | | in carpentry section, | | | | fireworks -- mixing & | | | | filling chamber, | | | | water spray in stone | | | | crusher. | | | +-----------------------+-----------------------+-----------------------+ | **UNIT IV** | **SAFETY IN THERMAL | **9** | | | SYSTEMS** | | +-----------------------+-----------------------+-----------------------+ | **Steam Power | | | | Plant:** | | | | constructional | | | | safety, fuel storage | | | | and handling safety | | | | system **(Fuel - oil, | | | | coal, ash, dust),** | | | | O&M safety, corrosion | | | | of tubes, scale | | | | formation on tubes, | | | | fly ash electric | | | | precipitator, | | | | | | | | **Nuclear:** LOCA, | | | | Sodium and air | | | | reaction, failure of | | | | control rods, debris | | | | collection in flow | | | | passage, changing of | | | | fuel rods, safe | | | | recycle of fuel, safe | | | | disposal of used fuel | | | | and waste from plant, | | | | | | | | **Refrigeration, Air | | | | Conditioning & | | | | Cryogenics:** over | | | | current protection, | | | | low & high pressure | | | | cut outs, use of | | | | gases like Ammonia, + | | | | ve & -ve air | | | | pressures in rooms, | | | | cold burn, safety in | | | | cold storages, low | | | | temperature | | | | properties of metals, | | | | handling high | | | | pressures. | | | | | | | | **Instruments:** | | | | safety instruments - | | | | like different safety | | | | valves, liquid level | | | | indicator, fusible | | | | plug, pressure gauge | | | | etc., importance of | | | | instrument | | | | calibrations. | | | | | | | | **Case studies:** | | | | Boiler blasts, three | | | | mile island and | | | | Chernobyl accidents. | | | +-----------------------+-----------------------+-----------------------+ | **UNIT V** | **SAFETY IN | **9** | | | TRANSPORTATION** | | +-----------------------+-----------------------+-----------------------+ | **Road safety:** Loss | | | | Prevention | | | | Association death | | | | rate data -- Seat | | | | belt, regulations, | | | | automatic seat belt | | | | lightener system, | | | | Collapsible steering | | | | column, tiltable | | | | steering wheel, Air | | | | bags, electronic | | | | system for activating | | | | air bags, Bumper | | | | design for safety. | | | | Central locking | | | | system | | | | | | | | **Marine Safety:** | | | | international Marine | | | | Organisation (IMO), | | | | Safety of Life at Sea | | | | (SOLAS), | | | | | | | | IMO Maritime Safety | | | | Committee (MSC) and | | | | the IMO Marine | | | | Environment | | | | Protection Committee | | | | (MEPC), | | | | | | | | **Railway:** Fatigue | | | | load, NDT of | | | | components (Mumbai | | | | accident), unmanned | | | | rail crossing, earth | | | | connections, reasons | | | | for derailing | | | | accidents, | | | | | | | | **Air safety:** fuel | | | | tank design | | | | (lightening), Concord | | | | failure, failure of | | | | Apollo 13 (O ring), | | | | bird hit. | | | +-----------------------+-----------------------+-----------------------+ | **TOTAL: 45 PERIODS** | | | +-----------------------+-----------------------+-----------------------+ | **TEXT BOOKS:** | | | | | | | | 1. **A.K.Pratap | | | | Singh (Chairman & | | | | M.D., Editorial | | | | Committee), | | | | 'Safety Manual', | | | | ed.1, Edel Engg. | | | | Consultancy Pvt. | | | | Ltd., Chennai | | | | (2000).** | | | | | | | | 2. John V. Grimaldi | | | | and Rollin H. Simonds | | | | , 'Safety Management' | | | | , ed.5, A.I.T.B.S. Pu | | | | blisher & Distributor | | | | s, New Delhi (2000). | | | | ================= | | | | ===================== | | | | ===================== | | | | ===================== | | | | ===================== | | | | ==================== | | | | | | | | 3. Ravindran, S., an | | | | d M., Veeramani, (co- | | | | ed.) Proc. of the Nat | | | |. Sem. on "FIREWORKS | | | | SAFETY", jointly orga | | | | nized by Mepco Schlen | | | | k Engineering College | | | | (MSEC) and Tamilnadu | | | | Fireworks & Amorces | | | | Manufacturers' Associ | | | | ation (TANFAMA), Siva | | | | kasi, Vikas Pub. Hous | | | | e Pvt. Ltd., New Delh | | | | i (1999). | | | | ================= | | | | ===================== | | | | ===================== | | | | ===================== | | | | ===================== | | | | ===================== | | | | ===================== | | | | ===================== | | | | ===================== | | | | ===================== | | | | ===================== | | | | ===================== | | | | ===================== | | | | ========= | | | | | | | | 4. 'Directory of | | | | Institutions and | | | | Resource Persons | | | | in Disaster | | | | Management', | | | | compiled & edited | | | | by Dr. A. D. | | | | Kaushik and Ms. | | | | Megha Kohli, | | | | National | | | | Institute of | | | | Disaster | | | | Management | | | | (NIDM), Ministry | | | | of Home Affairs, | | | | GoI, New Delhi | | | | (2012). | | | | | | | | 5. S.Haddad, | | | | Director General, | | | | 'Hazardous | | | | Industry Planning | | | | Advisory Paper No | | | | 8, HAZOP | | | | Guidelines', | | | | State of New | | | | South Wales | | | | (NSW), Dept. of | | | | Planning, Sydney, | | | | Australia (2011). | | | | | | | | 6. 'RS Instruments', | | | | manual, | | | | chapter 56. | | | | | | | | 7. Shanmugam, G. and | | | | Ravindran, S., | | | | 'Basic Mechanical | | | | Engineering', | | | | 4^th^ed., | | | | co-author, Tata | | | | McGraw Hill | | | | Education Pvt. | | | | Ltd. | | | | | | | | 8. Andrew D. | | | | Althouse, Carl H. | | | | Turnquist, A.F. | | | | Bracciano: Modern | | | | Refrigeration and | | | | Air Conditioning | | | | Eighteenth (18th) | | | | Edition | | | | Hardcover, | | | | Goodheart-Willcox | | | | , | | | | (2003). | | | | | | | | 9. Introduction to | | | | Work Study, | | | | International | | | | Labour Office | | | | (ILO), Impression | | | | Couleijrs Weber, | | | | Geneva, | | | | Switzerland | | | | (1969). | | | | | | | | **REFERENCES:** | | | | | | | | 1. Mechanical | | | | Engineering Hand | | | | Book, McGraw | | | | Hill, | | | | | | | | 2. International | | | | Convention for | | | | the Safety of | | | | Life at Sea | | | | (SOLAS), 1974 | | | | | | | | 3. Anthony F. | | | | Molland (ed.), | | | | 'The Maritime | | | | Engineering | | | | Reference Book: A | | | | Guide to Ship | | | | Design', Ch. 11, | | | | Marine Safety, | | | | Elsevier (2011). | | | | | | | | 4. Study by the | | | | Secretariat of | | | | the International | | | | Maritime | | | | Organization | | | | (IMO) 'SAFETY OF | | | | NAVIGATION,' | | | | chapter 1, | | | | (2014). | | | | | | | | 5. FAA System Safety | | | | Handbook, Chapter | | | | 16: Operational | | | | Safety in | | | | Aviation (2000). | | | +-----------------------+-----------------------+-----------------------+