Food Processing and Innovation Technical Development Process PDF

School of Food Science and Nutrition Dr. LINDA PRAVINATA TEACHING FELLOW Food Processing and Innovation TECHNICAL DEVELOPMENT PROCESS FOOD2192-Intro to FPD 1 ...

School of Food Science and Nutrition Dr. LINDA PRAVINATA TEACHING FELLOW Food Processing and Innovation TECHNICAL DEVELOPMENT PROCESS FOOD2192-Intro to FPD 1  Idea Technical 1 Generation 5 Development 2 6 Idea Screening Scale-up NPD Stages Concept Development & Market Testing 3 Testing 7 Market Commercializa 4 Analysis 8 tion The Power of PowerPoint - thepopp.com 2 Development Process It’s a progression from the product idea embodied in a product concept to the actual product with all the attributes stated in the concept, ready to be subjected to marketplace testing Processing Distribution Storage Idea Concept Actual Consumer handling 3  PRODUCT DEVELOPMENT Product It must coincide with SENSORY EVALUATION Formulation PRODUCT DEVELOPMENT It must coincide with SENSORY EVALUATION (subjective testing) FOOD2192-Intro to FPD 4  It must coincide with OBJECTIVE TESTING Product Formulation PRODUCT DEVELOPMENT It must coincide with OBJECTIVE TESTING Examples: aw meter Viscometer Texture analyser Colorimeter FOOD2192-Intro to FPD 5  Technical Development Product Shelf Life Formulation study Process Optimization Packaging Development FOOD2192-Intro to FPD 6  Product Formulation Product PRODUCT Formulation FORMULATION Cookbooks Chefs Internet sources Outlines Suppliers Tradeshows Competitors – reverse engineer Can the recipes be used straight away for the scale up production? FOOD2192-Intro to FPD 7  Product Optimization either produced internally or externally via co-packers Process Optimization 3 Production Can we determine the yield from the development process ? 2 Pilot plant Medium Scale Production 1 Kitchen Scale Can the net weight be the same for a product produced in the pilot plant vs. production scale? FOOD2192-Intro to FPD 8  Areas Key areas to consider in choosing the right process Product specific Food Quality & Safety Distribution Chain Energy FOOD2192-Intro to FPD 9  Product Specific Health Example Claims s: Physical and chemical properties Heat-sensitive It’s product-specific materials Choosing the right process will depend on the type of product to be produced, which also depends on the physical and chemical properties of ingredients and their usage level used in the product. FOOD2192-Intro to FPD 10  B C A Source: https://dairyprocessinghandbook.com/chapter/fermented-milk-products Which pathway that allow you to state ‘containing live cultures’ from this yogurt processing? 11 FOOD2192-Intro to FPD  Food Safety Factors that affect microbial growth RE U RE T RA D Y EN TU IT PE O YG IS D E O EM X O CI IM F A T t O M The processing has to be designed accordingly to target the relevant microorganisms causing foods to be unsafe for consumption FOOD2192-Intro to FPD 12  Food Quality Aim: to maintain the highest standard of product attributes that are desirable for consumers which will not be degraded during processing, storage, and handling. Examples: Crispiness in frying or baking of crisps/crackers Viscosity in fermented milk, ex. set vs stirred yogurt Colour change due to heat processing or acid/alkali addition FOOD2192-Intro to FPD 13  Distribution Chain All leads to maintaining FOOD SAFETY & QUALITY, eventually determine the SHELF LIFE STORAGE Storage conditions, ex. refrigerated vs TRANSPORT shelf stable vs. desert conditions? Modes of distribution, ex. via trucks, air, HANDLING ships Product handling by the distributors, stores, customers FOOD2192-Intro to FPD 14  Packaging Development Roles of packaging: Simms & Trott.(2010). Packaging development: A conceptual framework for 1 identifying new product opportunities. Marketing Theory, 10 (4), p. 397-415 Protection and Preservation It serves as a barrier/protection, thus it affects shelf life and 2 safety of the product Containment It contains product, thus it facilitates distribution and 3 provides consumer convenience. Identification 4 It promotes brand identification and provide competitive edge Marketing It’s a silent salesman, thus design and features must be appealing. It also provide marketing information, e.g. price, product description, etc. 15 FOOD2192-Intro to FPD Design with Innovative and functional packaging design is extremely Purpose important in product development 16  Certain factors to consider Time and Quality temperature when dependent attributes designing Quality the Types of processing attributes to be preserved package Depending on the materials chosen 17  Source:https://www.buzzfeed.com/peggy/brilliant-packaging-designs-that-will-blow-your-mind Whether it fixes Target the gap of Aesthetic Consumers market needs Pin down “who Creative are the target Functionalities designs consumers?” Source:https://www.buzzfeed.com/peggy/brilliant-packaging-designs-that-will- blow-your-mind 18  Delivers Stackability & Novel messages to Strength consumers Biodegradable, Stackable edible Communication products for packaging a maximum Active display in the packaging stores Tapered soda cans to increase strength Picture Source: https://www.buzzfeed.com/peggy/brilliant-packaging-designs-that-will-blow-your-mind SHELF Shefl lifeLIFE Definition Definition of shelf life (by National Food Processors Association in 1978): ‘A product is within its shelf life when neither misbranded nor adulterated; when the product quality is generally accepted for its purported use by a consumer; and so long the container retains its integrity with respect to leakage and protection of the contents’. It’s a balance between food quality and product longevity. FOOD2192-Intro to FPD 20  Questions? FOOD2192-Intro to FPD 21