Compute from the above (1) EOQ and Total inventory cost (2) if the supplier is willing to supply quarterly 1,500 units at a discount of 5%, is it worth accepting?

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Understand the Problem

The question is asking to compute the Economic Order Quantity (EOQ) based on the provided data about the ordering costs, carrying costs, and usage rates of picture tubes. It also asks to evaluate whether accepting a supplier's discount is worthwhile based on the EOQ calculation.

Answer

The EOQ is approximately 219 tubes.
Answer for screen readers

The Economic Order Quantity (EOQ) is approximately 219 tubes.

Steps to Solve

  1. Calculate Annual Demand

To estimate the annual demand, multiply the average monthly market demand by 12 months: $$ \text{Annual Demand} = 2000 , \text{tubes/month} \times 12 , \text{months} = 24000 , \text{tubes/year} $$

  1. Identify Carrying Cost Per Tube

The carrying cost per tube is calculated as a percentage of the cost of each tube: $$ \text{Carrying Cost per Tube} = 0.20 \times 500 = 100 , \text{per tube per year} $$

  1. Calculate Economic Order Quantity (EOQ)

Utilize the EOQ formula: $$ EOQ = \sqrt{\frac{2DS}{H}} $$ Where:

  • (D) = Annual demand (24000 tubes)
  • (S) = Ordering cost (100 per order)
  • (H) = Carrying cost per tube (100)

Plugging in the values: $$ EOQ = \sqrt{\frac{2 \times 24000 \times 100}{100}} = \sqrt{48000} = 219.09 \approx 219 , \text{tubes} $$

  1. Evaluate Supplier's Discount

Calculate the new cost per tube with a 5% discount: $$ \text{Discounted Cost} = 500 \times (1 - 0.05) = 500 \times 0.95 = 475 , \text{per tube} $$

  1. Compare Annual Costs

First, calculate the total annual cost without discount: $$ \text{Total Cost without Discount} = D \times \text{Cost per Tube} + \frac{D}{EOQ} \times S + \frac{EOQ}{2} \times H $$ Substituting the relevant values:

  • Total Cost without Discount: $$ \text{Total Cost} = 24000 \times 500 + \frac{24000}{219} \times 100 + \frac{219}{2} \times 100 $$

Now calculate with the discounted cost: $$ \text{Total Cost with Discount} = D \times \text{Discounted Cost} + \frac{D}{EOQ} \times S + \frac{EOQ}{2} \times H $$

The Economic Order Quantity (EOQ) is approximately 219 tubes.

More Information

The EOQ model is vital for minimizing inventory costs. The order quantity helps balance ordering and carrying costs, optimizing inventory management. A discount may lead to savings, but must be calculated against current costs to determine its benefit.

Tips

  • Forgetting to convert monthly demand to annual.
  • Not considering carrying costs in the EOQ calculation.
  • Skipping the comparison between total costs with and without discounts.

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